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RobotScan E0505 3D scanner

RobotScan E0505 is an intelligent robot automatic 3D inspection system with flexible design for industrial environment.

 

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Download Shining RobotScan E0505 car parts batch inspection brochure
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Details

Brand

Country of origin

China

Scan Method

Blue light high-accuracy 3D scanning
Non-contact Scan

Single Scan Range

12.59×9.44 sq. in / 320×240 sq. mm

Scan Speed

≤ 1.5s

Point Distance

0.0063in / 0.16mm

Camera Resolution

5.0 MP x 2

Single Shot Accuracy

≤ 0.000059in / 0.0015mm

Light Source

Blue light

Output Data Format

STL, ASC, OBJ

User Interface

Graphical user interface on 12 inch touchscreen with mounting

Robot Degrees of Freedom

6 rotating points

Robot Rotation

+/-360°

TCP Speed

1 m/s

Repeatability

+/- 0.1mm

Robot Max. Load

5kg

Robot Max. Speed

180°/s

Robot IP Classification

IP54

Power Supply

100-240 VAC 50-60 Hz

Scanner Dimensions

(L×W×H) 17.32×9.44×4.72in / 440×240×120mm

Weight

Robot –  40.56lbs / 18.4kg (with cable)
Scanner – 7.05lbs / 3.2kg

Description

RobotScan E0505 is an intelligent robot automatic 3D inspection system integrating the blue light high-accuracy industrial 3D scanning technology with the unique intelligent inspection technology to complete the whole scanning process through “one click”, thus greatly improving the inspection efficiency. Its main applications include mass inspection of the measured parts performing, report for the quality inspection of the parts outputting, the error data of the whole area or designated area outputting. The error data can be imported into the third party software.

3D inspection & Printing

digital archiving

design

ROBOTSCAN E0505 ADVANTAGES & APPLICATIONS

BLUE-LIGHT TECHNOLOGY

Adopts the blue light 3D scanning technology, which can effectively interfere metal reflection so as to improve the scanning quality.

FULL SIZE INSPECTION

Obtain complete point cloud data through 3D scanning, thus making the full-size inspection possible.

MASS AUTOMATIC INSPECTION

Conduct mass automatic inspection after the same workpiece has been programmed once.

FAST MEASUREMENT SPEED AND WIDE RANGE OF APPLICATIONS

The single measurement speed can reach up to 1.5 seconds, and can scan dark and general reflective objects without spray powder.

HIGH SAFETY

This system is equipped with optimal robot with extremely high safety protection.

HIGH ENVIRONMENT ADAPTABILITY

The system is compact, occupies a small area.

CASE OVERVIEW. RobotScan E0505, a fully automatic 3D scanning system, was utilized by a company to perform the automatic batch inspection of cooler covers of the car engine.

 

BACKGROUND. The traditional method is to use a coordinate measuring machine (CMM) to conduct random inspection over a batch of parts in the mass produc- tion of metal parts. However, this kind of inspection is disadvantaged in a very low efficiency and incapable of improving the production process. Thus the company was urgently looking for a method that could inspect 120,000 parts in one year and meet the high-accuracy requirement of measurement.

 

Inspection items included planeness, hole aperture, the distance between two holes, location degree, and four sides lateral distance, etc. The precision was required to reach 0.025mm, and extremely high repeatability shall be realized.

Upon completion of inspection over every part, a report of the part would be automatically generated in Geomagic Control X software. Once the inspection of all part was finished, an error variation trend report could be generated in software. The user optimized the production process flow based on the report where main errors of parts frequently appeared.

 

ADVANTAGES

 

  • High efficiency. Using the RobotScan E0505 automatic scanning system, the scanning time per part was turned from 20mins to 1.45mins, which made it possible to inspect 120,000 parts in a year.
  • High precision. Meet the requirement of 0.025mm from the customer.
  • Save manpower. As a fully automatic scanning system, there was no need to measure manually. So it saved the labor cost as well as avoiding the errors caused by human factors.
  • Optimize the production flow. The production process flow could be improved and optimized timely base on the batch inspection report, thus increasing the qualified rate of the product.