Farsoon HT1001P-2 SLS 3D Printer: High-Precision Polymer Manufacturing

Farsoon HT1001P-2 SLS 3D Printer: High-Precision Polymer Manufacturing

The Largest Plastic Laser Powder Bed Fusion System with Continuous Production Capacity.

 

  • Technology:

    SLS

  • Materials:

    Plastic Nylon Powders

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Description

Introducing CAMS: Continuous Additive Manufacturing Solution
CAMS is designed to revolutionize the additive manufacturing industry by enabling continuous production and aligning with Industry 4.0 models. This solution offers vertical scalability and modularity, ideal for integration into any industrial manufacturing environment.

 

Discover HT1001P-2 System

 

 

  • Cartridge Transportation Cart

    Used for loading and extracting the build cartridge from the HT1001P-2 SLS 3D printer, ensuring stable movement during transitions. 
  • Loading Station

    Located on the left side of the system, it utilizes an electric door and semi-automated conveyor for precise build cartridge loading.

  • Build Station

    The build Station module is where the sintering process takes place. Once the build cartridge is in place, the build packet files would be loaded into Farsoon’s BuildStarTM operating software, then the build process begins.

  • Cooling Station

    Upon build completion, the build cartridge is conveyed to cooling station where it will be allowed to cool under an inert atmosphere to control oxidation and part stability. The conveniently located control panel allows the user to program the cool-down environment to their specifications, as well controlling movement on the conveyor.

  • Powder Delivery System

    The powder is delivered by a highly efficient top-feed and roller-based recoating system and the parts are fused using a fully digital multi-laser / multi-scanning system that offers tremendous productivity.

  • Breakout Station

    The build cartridge is moved to breakout station via the conveyor system. The Breakout Station is fully enclosed and is accessed through multiple glove boxes on the front and back of the station allows the capability of multiple operators while retaining a clean working environment. The built-in air-guns allow for gentle powder removal and detailed cleaning.

  • Vacuum Cleaner

    The Breakout Station features a vacuum hose which allows the user to gently remove excess powder. The excess powder can then be recycled or discarded.

Farsoon HT1001P-2 CAMS System Advantages



 

Innovative Continuous 

Additive Manufacturing Solution Concept

 

 

Extensive build envelope 

of 39.3 x 19.6 x 17.7 in / 1000 x 500 x 450 mm

 

 

Two powerful 

100-watt CO2 lasers enable high productivity

 

Designed for Production

The HT1001P-2 CAMS system is built for continuous batch production with minimal downtime. It features an efficient powder handling system, a multi-laser scanning setup, and scalable design for industrial applications.

Enhanced capabilities

With a build chamber temperature of up to 220°C, the HT1001P-2 can process high-performance materials like PA6 and PAI2, opening new possibilities for polymer 3D printing, including nylon 3D printing and polypropylene 3D printing.

Open & Modular

The HT1001P-2 is fully open, offering customizable parameters and an open material model, ensuring compatibility with future enhancements and seamless integration into existing production lines.

Powder management

The HT1001 P 2 ־ has also been designed with a comprehensive powder handling system featuring a closed loop powder system with increased automation and little need for operator interaction with the powder supply. With the HT1001P-2 the additive industry is ready to take the next steps towards true manufacturing.

 

Industrial Applications with HT1001P-2

 

With the industrial scale build size and enhanced production capability, CAMS HT1001P-2 offers many new opportunities for the next level plastic AM production: over-sized end-use piece can be produced in one-piece without the need for assembly; large-volume series production can be operated in faster turn-over rates for a significant lower price per part.

SAPW HAVC Housing

 

Machine: HT1001P-2
Material: FS3300PA (PA12)
Size: 950 x 423 x 207 mm
Build Time: 10 Hours

 

Farsoon Technologies in collaboration with automotive partner SAPW has printed a single-piece polymer automotive HVAC (Heating Ventilating Air Conditioning) unit on the HT1001P-2 CAMS system. Compared to the traditional process including CNC and Silicone Molding, the additively manufactured HVAC features structural integration, improved performance, accelerated development cycle, and reduced manufacturing cost.

Static Firing Skirt on Long March-5 Rocket

 

Machine: HT1001P-2
Material: FS3300PA (PA12)
Size: 370 x 100 x 125 mm each
Build Time: 50 pieces produced in 48 hours

 

Scientists designed the optimized static firing skirt per operating conditions and manufactured the end-use parts using Farsoon HT1001P-2 laser sintering technology and high performance FS3300PA material. Assembled to a 5000mm-diameter cylinder structure, the additively produced static firing skirt features excellent strength and toughness, ease of assembly, good post-processability for water-proofing and salt spray to assess the extreme atmospheric corrosion resistance.

Qualcomm Automotive Grille

 

Machine: HT1001P-2;

Material: FS3300PA (PA12)
Size: 900 x 370 x 160 mm;

Build Time: 10 hours

 

This oversized front grille designed by Chongqing Qualcomm Automotive Group measures 900mm in length and featured many detailed structures with thin wall-thickness. Manufacturing with conventional machining process or standard sized SLS platform will require production in several pieces, assembly and polishing; which can cause issues including overall strength and structural integrity. Now at Farsoon, the front Grille can be produced with HT1001P-2 system in one single piece.

HT1001P-2 Technical Data

External Dimensions （L×W×H） 4290×2375×2185 mm (Full module) (168.9×93.5×86.0 in),
2740×2375×2185 mm (Build Station only) (107.9×93.5×86.0 in)
Build Cylinder Size1（L×W×H） 1000×500×450 mm ( 39.4×19.7×17.7 in )
Net Weight Approx. 5000 KG (11023.1 lb) (Full module) / 3500KG (7716.2 lb) (Build Station only)
Laser Type Dual CO2 laser, 2×100W
Scanner High-precision three-axis digital galvo system
Scanning Speed Max. 15.2 m/s ( 49.9 ft/s )
Max. Chamber Temperature 220°C ( 428℉ )

1 The functional build volume depends on the parts/materials.

  • Brand Farsoon Technologies
  • Country of origin China
  • External Dimensions （L×W×H） 5585×2000×2980 mm (Full module)( 219.9×78.7×117.3 in ), 2680×2000×2980 mm (Build Station only)( 105.5×78.7×117.3 in )
  • Build Volume 1000×500×450 mm, 39.4×19.7×17.7 in
  • Weight 3000KG ( 6613.9 lb ) (Build Station only), Approx. 4200 KG ( 9259.4 lb ) (Full module)
  • Laser Type Dual CO2 laser, 2×100W
  • Scanner High-precision three-axis digital galvo system
  • Layer Thickness 0.06~0.3 mm ( 0.0024-0.0118 in )
  • Volume Build Rate2 Up to 15 L/h
  • Scanning Speed Max. 15.2 m/s ( 49.9 ft/s )
  • Max. Chamber Temperature 220°C ( 428℉ )
  • Thermal Field Control Multi-zone heater & Intelligent temperature control systems
  • Temperature Regulation Continuous real-time build surface temperature monitoring & optimization
  • Operating System 64 bit Windows 10
  • UI Mode Real-time interchangeable expert mode and production mode
  • Comprehensive Software BuildStar, MakeStar®
  • Data File Format STL
  • Key Software Features Open machine key parameters, Real-time build parameter modification, Three-dimensional visualization, Diagnostic functions
  • Inert Gas Protection Nitrogen
  • Power Supply EUR/China: 380-400V, 50/60Hz, three-phase US: transformer sold with machine
  • Operating Ambient Temperature 22-28°C ( 71.6-82.4℉ )
  • Build Materials FS1088A-TPU, FS1092A-TPU, FS3150CF, FS3250MF, FS3300PA, FS3401GB, FS4100PA, FS6140GF, Ultrasint® PA6
  • Technology SLS
  • Printing Materials Plastic Nylon Powders

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