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Atomizers

Produce high-quality metal powders in-house with compact ultrasonic atomizers. Designed for R&D and small-batch production, these systems offer frequency-controlled particle sizing, clean spherical output, and low oxygen levels. Ideal for alloy development, material testing, and powder recycling, giving you more control, faster turnaround, and consistent performance.
See how your alloy atomizes before you choose a machine: 3D Lab material reports for 22 alloys, with particle size distribution, circularity and micrographs.
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16 products

Showing 1–8 of 16 Atomizers

ATO Revolver Rod Feeding System for Ultrasonic Metal Atomizers
3D Lab
ATO Revolver Rod Feeding System for Ultrasonic Metal Atomizers

Atomize up to 10 rods in one setup on your ATO ultrasonic atomizer — automated rod change in protective gas, with control of feed speed and rod rotation.

  • Up to 10 rods of 120 mm — the ATO Cast rod size
  • Automated rod change in protective gas · feed speed and rotation control
  • Installation, on-site operator training and US service included in every quotation
  • Lead time 8–12 weeks · 12-month warranty

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Made to order

· Lead time 8–12 weeks · installation included
AO Metal A100 + ATO Noble + CAMSIZER X2+: Jewelry Bundle
3D Lab, AO Metal, Microtrac, Verder Scientific · Ultrasonic atomization, Metal LPBF
AO Metal A100 + ATO Noble + CAMSIZER X2+: Jewelry Bundle

Make your own gold, silver and platinum powder, measure it and print it — the ATO Noble, the Microtrac CAMSIZER X2+ and the AO Metal A100 as one precious-metal cell from one supplier.

  • ATO Noble: Au 9 ct to 99.99%, Ag, Pt, Pd, Ir with Zero Loss recovery
  • CAMSIZER X2+: size and shape from 0.9 µm to 8 mm in 1–3 minutes
  • A100: Ø100 × 100 mm LPBF, optional blue laser for gold and silver
  • Installation and training included · 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included
AO Metal A50 + ATO Lab + CAMSIZER X2+: R&D Bundle
3D Lab, AO Metal, Microtrac, Verder Scientific · Ultrasonic atomization, Metal LPBF
AO Metal A50 + ATO Lab + CAMSIZER X2+: R&D Bundle

Atomize your own alloy, measure the powder and print it — the ATO Lab, the Microtrac CAMSIZER X2+ and the AO Metal A50 as one materials-development cell from one supplier.

  • ATO Lab: 20–120 µm spherical powder, oxygen below 10 ppm
  • CAMSIZER X2+: size and shape from 0.9 µm to 8 mm in 1–3 minutes
  • A50: Ø50 × 100 mm LPBF, every laser parameter open
  • Installation and training included · 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included
ATO Lab Ultrasonic Metal Powder Atomizer – Ti, Al, Refractory Alloys
3D Lab · Ultrasonic atomization
ATO Lab Ultrasonic Metal Powder Atomizer – Ti, Al, Refractory Alloys

Make spherical metal powder in your own lab — 20–120 µm, oxygen below 10 ppm, from wire, rod or scrap, for reactive, refractory and standard alloys.

  • Particle size set by ultrasonic frequency: 20, 35 or 52 kHz
  • Titanium, aluminum, nickel, steels, refractory metals and HEAs
  • Installation, training and US service included · free powder samples
  • Lead time 8–12 weeks · 12-month warranty

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Prints Aluminium, Copper, HEA alloys, Magnesium, Nickel, Reactive metals, Refactory metals, Stainless Steel, Titanium

Made to order

· Lead time 8–12 weeks · installation included
ATO Sparq AI-Powered Ultrasonic Metal Powder Atomizer
3D Lab · Ultrasonic atomization
ATO Sparq AI-Powered Ultrasonic Metal Powder Atomizer

Ultrasonic metal powder atomization with AI-guided setup — 20–120 µm spherical powder, oxygen below 10 ppm, two camera views and remote supervision of several units.

  • AI suggests parameters for standard and new alloys
  • Reactive, refractory and standard alloys from wire, rod or scrap
  • Installation, training and US service included · free powder samples
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Prints Aluminium, Copper, HEA alloys, Magnesium, Nickel, Reactive metals, Refactory metals, Stainless Steel, Titanium

Made to order

· Lead time 8–12 weeks · installation included
ATO Noble Precious Metal Powder Atomizer – Gold, Silver, Platinum
3D Lab · Ultrasonic atomization
ATO Noble Precious Metal Powder Atomizer – Gold, Silver, Platinum

Turn gold, silver and platinum into spherical powder in your own workshop — Zero Loss recovery, no minimum load, composition kept through atomization.

  • Au 9 ct to 99.99%, Ag, Pt, Pd, Ir and custom precious alloys
  • Particle size set by ultrasonic frequency module
  • Installation, training and US service included · free powder samples
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Prints Ag, Au 18ct, Au 99,99%, Au 9ct, Ir 99%, Precious metals, Pt

Made to order

· Lead time 8–12 weeks · installation included
ATO Passivation Module for Reactive Metal Powder
3D Lab
ATO Passivation Module for Reactive Metal Powder

Make freshly atomized reactive powder safe to open — automated, controlled oxygen dosing builds a thin protective oxide layer inside the 3D Lab powder container.

  • Automated passivation cycle of 1–2 hours, depending on the material
  • Designed for opening the container with no ignition or explosion risk
  • Installation, on-site operator training and US service included in every quotation
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included
ATO Pure Ultrasonic Metal Powder Cleaning and Drying System
3D Lab · Ultrasonic cleaning
ATO Pure Ultrasonic Metal Powder Cleaning and Drying System

Ultrasonic cleaning and integrated drying for metal powder — removes fines below 5 µm, surface contaminants and moisture, and keeps particle sphericity, so used or freshly atomized powder can be reused.

  • Built-in separation of the ultra-fine fraction below 5 µm
  • Automated cleaning and drying cycles · lab to production
  • Installation, training and US service included · free powder samples
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included

Not sure which atomizer? We'll spec it to your alloy in 20 min.

Tell us the alloy, target PSD, and batch size. We'll recommend ultrasonic vs gas atomization, run a trial batch so you see real powder, and quote with install + training included.

Real materials engineer · not a sales rep Trial batch before you build the capability · NDA standard Install, training & parameter development included

Browse other atomizer options

Make your own metal powder in-house — the same systems we run to atomize what we sell and print.

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