Farsoon Flight® 403P-2 Series
Showcasing FLIGHT® Technology Dual-laser Configuration
Farsoon is one of the first machine manufacturers to develop production-targeted industrial LPBF solutions using robust Fiber Lasers. Developed to address the requirements of industrial-scale series production using LPBF technology, increasing the manufacturing turn-over rate and accelerating the product-to-market cycles, the dual-laser configuration for FLIGHT® technology takes advantage of two powerful 300-watt Fiber lasers and two dynamic optical systems, creating two ultra-fine laser spots with fast scanning speed of up to 20m/s (66ft/s) for each.
Maximized Plastic LPBF Production speed & Turn-over rate With Flight® Technology Dual-laser Configuration
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Description
FIBER
Equiped with powerful fiber lasers in place of the standard CO2 lasers, Flight® HT403P is capable of delivering greatly increased power to the powder bed. Due to the more robust and stable nature of a fiber laser system, Flight® Technology also provides improved laser longevity which is key when considering ROI for manufacturing applications.
FAST
With robust laser power, improved energy distribution to the material, and smaller laser spot size, Flight® Technology is able to achieves the full sintering of powder in a significant short amount of time. With scanning speed of over 20m/s (66 ft/s) as well as the large build volume, Flight® HT403P is able to achieve extreme sintering speeds that pushes the additive manufacturing productivity to a new level.
OPEN PLATFORM
Like all Farsoon systems, FLIGHT® HT403P is offered with fully open machine parameters and unlocked matreial choices. In addition with its increased power and energy absorption characteristics Flight® Technology will be capable of accessing a much different range of process-able materials and operational flexibility as compared to standard laser sintering systems, which allows for increased freedom for future AM material and application development.
DUAL-LASER CONFIGURATION
To further increase the manufacturing turn-over rate, the dual-laser configuration for Flight® technology takes advantage of two powerful 300-watt Fiber lasers and two dynamic optical systems, creating two ultra-fine laser spots with fast scanning speed. The new dual-laser configuration can offer significantly 50-90% higher production volume rate compared to the single laser configuration of Flight® Technology, and 3 to 4 times production yield compared to a single CO2 laser machine.
FIBER
Equiped with powerful fiber lasers in place of the standard CO2 lasers, Flight® HT403P is capable of delivering greatly increased power to the powder bed. Due to the more robust and stable nature of a fiber laser system, Flight® Technology also provides improved laser longevity which is key when considering ROI for manufacturing applications.
DUAL-LASER CONFIGURATION
To further increase the manufacturing turn-over rate, the dual-laser configuration for Flight® technology takes advantage of two powerful 300-watt Fiber lasers and two dynamic optical systems, creating two ultra-fine laser spots with fast scanning speed. The new dual-laser configuration can offer significantly 50-90% higher production volume rate compared to the single laser configuration of Flight® Technology, and 3 to 4 times production yield compared to a single CO2 laser machine.
OPEN PLATFORM
Like all Farsoon systems, FLIGHT® HT403P is offered with fully open machine parameters and unlocked matreial choices. In addition with its increased power and energy absorption characteristics Flight® Technology will be capable of accessing a much different range of process-able materials and operational flexibility as compared to standard laser sintering systems, which allows for increased freedom for future AM material and application development.
FAST
With robust laser power, improved energy distribution to the material, and smaller laser spot size, Flight® Technology is able to achieves the full sintering of powder in a significant short amount of time. With scanning speed of over 20m/s (66 ft/s) as well as the large build volume, Flight® HT403P is able to achieve extreme sintering speeds that pushes the additive manufacturing productivity to a new level.
Industrial Applications with FLIGHT® 403P-2 Series
The optimal performance of FLIGHT® 403P-2 Series combining extreme sintering speed and high feature resolution has opened up many potential markets and applications for true series production, such as electronic components, robotics, specialized tools & models, battery units, filter modules as well as many consumer products.
Machine: FLIGHT® HT403P-2 Dual-laser system Material: Wanhua Chemical Group, WF-PU95AB TPU material Build Time: 2 helmet linings produced in 7.5 hours
The bobsled helmet lining is fabricated with Wanhua Chemical’s specialized TPU material developed for the superb performance under the extreme temperature and produced by Farsoon’s dual-laser FLIGHT® Technology to achieve greatly improved impact strength, fully customized design, and accelerated design to manufacturing process.
Machine: FLIGHT® HT403P-2 Dual-laser system Material: FS3300PA-F (PA12 with carbon black) Partner: Huilian 3D
This object of interest is a Fuse box used in passenger automotive functional verification. Featured with complicated detail structures like snaps and slots, the prototyping production of the fuse box requires multiple machining-assembly process with traditional manufacturing. Using FLIGHT® Technology Dual-laser system, Huilian 3D is able to produce high-quality parts and achieve accelerated manufacturing process from design iteration to functional prototyping.
Additional information
| Brand | |
|---|---|
| Country | China |
| External Dimensions (L×W×H） | 2470×1500×2145 mm ( 97.2×59.1×84.4 in ) |
| Build Cylinder Size（1 L×W×H） | 400×400×450 mm ( 15.7 × 15.7 × 17.7 in ) or 400×400×540 mm ( 15.7 × 15.7 × 21.3 in ) |
| Build Volume | 15.7 × 15.7 × 17.7 in, 400×400×450 mm |
| Net Weight | Approx. 3060 KG (6746.1 lb) |
| Laser Type | Fiber Lasers, 2×300W |
| Scanner | High-precision three-axis galvo system |
| Volume Build Rate2 | Up to 9 L/h |
| Layer thickness | |
| Scanning Speed | Max. 20 m/s (65.6 ft/s) |
| Max. Chamber Temperature | 190°C ( 374 ℉ ), 220°C ( 428 ℉ ) |
| Thermal Field Control | Multi-zone heater & intelligent temperature control systems |
| Temperature Regulation | Continuous real-time build surface temperature monitoring & optimization |
| Operating system | 64 bit Windows 10 |
| Software | BuildStar, MakeStar® |
| Data File Format | STL |
| Key Software Features | Open machine key parameters, real-time build parameter modification, three-dimensional |
| Power Supply | EUR/China: 380-400V, 50/60Hz, three-phase, US: transformer sold with machine |
| Operating Ambient Temperature | 22-28°C (71.6-82.4℉) |
| Materials | FS3201PA-F, FS3300PA-F, FS3401GB-F, LUVOSINT® TPU X92A-1064 WT |
| 3D printers | SLS |
| Printing material | Polyamide |