Industrial anisoprinting hardware for 24/7 running in a factory environment.
The Prom IS 500 industrial grade 3D printer is a smart solution for 24/7 manufacturing mid-sized composites from high-temperature thermoplastics with continuous fiber reinforcement. Industrial CNC, use of PEEK and PEI high-temperature matrix, large build volume and heated chamber temperature up to 160 °C make manufacturing process easier, faster and cheaper providing high reliability, repeatability, precision and safety.
- Printing technology – FFF
- Printing material – PEI, PEEK, PEKK, PAEK, PPSU, PSU, PA, PC
- Print heads – up to 4 heads tool changer
- Printing area – 23.6×16×11.8 in / 600×420×300 mm
PROM IS 500 FFF 3D Printer
Industrial grade 3D printer for manufacturing mid-sized composites from high-temperature thermoplastics with continuous fiber reinforcement
Details
| Dimensions | 102 × 72 × 93 in |
|---|---|
| Build Volume | 23.6×16×11.8in / 600×420×300mm |
| Brand | |
| 3D printers | FFF |
| Printing material | Plastic |
| Motion Control System | Closed-loop |
| Network Type and Protocol | Ethernet, WiFi, TCP/IP |
| Electrical Requirement | 380VAC 50/6OHz, 3 phase+neutral+earth, 40A |
| Ambient Temperature | 30 °C (86 °F) |
| Relative Humidity | max 70%，non-condensing |
| Layer Thickness | 0.0019in / 0.05mm |
| Accuracy | 0,0079in / 0.2mm |
| Number of Print Heads | Up to 4 |
| FFF Nozzle Diameter | 0.0157-0.4724in / 0.4-12mm |
| CFC Nozzle Diameter | 0.0236-0.0394in / 0.6-1mm |
| Reinforcing Fiber Thickness | 1k: 0.011in / 0.28mm; 3k: 0.0197in / 0.50мм |
| Filament Diameter | 0.0689in / 1.75mm standard; 0.1122in / 2.85mm optional |
| Fibers | Continuous carbon fiber, HT/LT, 1k and 3k |
| Operating Temperatures | Max. Extruder Temperature: 410 °C / 770 °F |
| Integrated software | Anisoprint Aura |
Description
The PROM IS 500 IS FFF 3D Printer is an industrial hardware designed for additive manufacturing of continuous fiber reinforced high temperature polymers. This printer provides easier, faster and cheaper manufacturing process with high-strength parts from continuous fiber reinforced composites. Aerospace, automotive, manufacturing, robotics, high-performance mobility, healthcare industries can benefit using anisoprinting with PROM IS 500.
HARDWARE
- 23.6×16×11.8in / 600×420×300mm build volume
- Heated chamber temperature up to 160
- Made for 24/7 run in a factory environment
Industrial CNC, industrial standards: reliabiliry, repeatability, precision and safety
MATERIALS
- Continuous fiber reinforced composites ×30 stronger than pure plastic, ×2 stronger & lighter than aluminum
- High temperature plastics (up to 410 °C) as a matrix: PEEK, PEI etc.
- Flexible materials choice, fiber volume ratio, parts complexity and fiber laying trajectories
3D SLICER AURA SOFTWARE
- For FFF and CFC printers
- Support for STL and CAD formats (.stp, .3ds, .obj)
- Model saved on a local PC
- G-code generalization, geometry view
- Separate printers, plastics and profiles setting and combining
PROM IS 500 INDUSTRIAL FFF 3D PRINTER ADVANTAGES
3D printer PROM IS 500 is a turnkey continuous fiber 3D industrial printing solution for producing anisoprinted composite parts. Stronger, lighter and cheaper than metal or non-optimal composites.
INDUSTRIAL GRADE HIGH PRECISION CNC
Prom IS 500 3D printer uses Bosch Rexroth XM42 PLC based industry standard CNC with additive technology and CFC module. X, Y, Z axes motions are driven by servomotors using high-precision ballscrew gearing, providing maximum travel speed up to 20,000 mm/min with tolerance up to 0.0079in / 0.2mm.
CUSTOMIZED ANISOPRINT AURA SOFTWARE
Anisoprint has
developed specialized Aura slicer software applicable to both continuous fiber
3D printing with proprietary Composer CFC-printers and conventional
FFF-printing. Aura prepares a 3D model, generates reinforcing fiber trajectories in each layer and allows to adjust reinforcement scheme to obtain strong and lightweight parts.
MADE FOR 24/7 RUN
Prom IS 500 components, including an extruder, chamber and material storage chamber, are specifically engineered to withstand constant exposure to high temperatures and provide mid-sized composites from high-temperature thermoplastics with continuous fiber reinforcement manufacturing 24/7 in a factory environment.
TOOL CHANGER FOR UP TO 4 PRINT HEADS
The Prom IS 500 tool changer allows rapid changeover of up to 4 print heads, enabling quick and flexible production readjustment from one process and material to another.
MATERIAL STORAGE TEMPERATURE AND HUMIDITY CONTROL
Prom IS 500 provide plastic material storage in a specially designed storage chamber, where the preset temperature (up to 90 °C) and humidity are maintained, so achieving preliminary plastic treatment.
MATERIAL FLOW AND PRESENCE SENSORS
Material flow and presence sensors allow production process real-time monitoring, ensuring process continuity as well as timely information on material consumption and process parameters.
INDUSTRIAL APPLICATIONS
Aerospace, automotive, manufacturing, robotics, high-performance mobility, healthcare industries can benefit using anisoprinting with Prom IS 500 FFF 3D Printer. As a result, you get a bi-matrix composite part of any shape, without tools or molds, without machining and post-processing. Several times stronger and lighter than plastic, metal or non-optimal 3D printed composites.
AEROSPACE. PROM IS 500 is particularly applicable in industries requiring high parts and components strength and accuracy and low weight at the same time, such as aerospace engineering.
AUTOMOTIVE. Parts and components made of continuous fiber reinforced composites are widely used in automotive applications, providing same or higher strength characteristics than conventional materials at a lower weight. Such components are particularly effective in motorsports, where parts weight and ability to be produced quickly and flexibly play a decisive role.
MANUFACTURING. Case parts, as well as complex configuration parts made of conventional materials requiring expensive and time-consuming machining can be successfully replaced by parts and components made of continuous fiber reinforced composites. In this case, the required strength characteristics of parts are ensured with their lower weight and lower production costs.
ROBOTICS. Robot and robotics production is constantly increasing. Developing these devices quickly requires ability to rapidly create prototypes and parts with non-standard configurations. For robotics, the advantages offered by continuous fiber reinforced composite 3D printing technology are particularly relevant, as parts produced using this technology provide less weight with equal strength characteristics, as well as more energy per unit weight of the device, which is crucial for autonomous products.
HIGH PERFORMANCE MOBILITY. Advantages of manufacturing parts and assemblies for high-performance mobility using composite materials reinforced with continuous fiber 3D printing technology are obvious: you can create non-standard configuration parts of lower weight with required strength characteristics and rapidly produce parts without complex technological production setup.
FFF 3D PRINTER FUNCTION
The function of the 3D printer is to directly create objects of various shapes from computer graphics data without the need for machining or molds. This significantly reduces the production cycle of products and improves productivity.
Industrial 3D printers like the Prom IS 500 are widely used in fields such as equipment manufacturing, aerospace, automobiles, robotics and intelligent manufacturing. This latest generation of FFF technology 3D printers has achieved groundbreaking speed, reducing costs by more than 10 times while parts printed excelling the strength of metal. This printer is a turnkey continuous fiber 3D industrial printing solution for producing anisoprinted composite parts.
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