Kings FGF-2435 3D Printer

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FGF2435 by Kings is an advanced technology that combines 3D printing and milling into one machine, reducing manufacturing costs by up to 90%. It is widely used in industries like space, aerospace, naval, and automotive.

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Basic Information

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Country of manufacture – China

Printing technology – FGF

Printing material – plastic pellet

Nozzle Heating Methodfour-zone intelligent heating

Printing area – 3500x2400x1000mm

Kings FGF-2435 3D Printer
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Description

Kings FGF2435 is commonly utilized in various industries such as sculpture making, furniture designing, toy manufacturing, art crafts, mold production, plaques, and landscape signs. It is particularly suitable for these applications due to its ability to directly convert raw materials into the print bed in a granular form. This feature allows for the printing of large projects, resulting in faster turnaround times and increased reliability. Additionally, Kings FGF2435 offers low material costs, fast printing speeds, and produces final products with high strength.

Multi-zone Heating Build Plate:

  • The build plate has multiple heating zones that can be controlled independently. This allows for selective heating of different areas to prevent unnecessary power consumption.
  • The build plate can reach a maximum temperature of 145°C.
  • The build plate is designed to release stress and maintain a flat surface, ensuring the stability of the workpiece.
  • When a single area of the build plate is heated to 100°C, the flatness error is ≤0.2mm/㎡.

Advanced Process Control:

  • The Advanced Process Control system includes a self-developed, all-digital bus-type high-end CNC device.
  • It supports the self-developed NCUC bus protocol and EtherCAT bus protocol, allowing for compatibility with bus-type full-digital servo drive units, absolute servo motors, and remote I/O units. It also integrates a handheld unit interface.
  • The system features a dual IPC unit structure, with high-end CNC system functions such as high-speed and high-precision machining control, five-axis linkage control, multi-axis and multi-channel control, two-axis synchronous control, and error compensation.
  • The system has a user-friendly and humanized HMI, as well as a unique intelligent APP platform and network communication capabilities for digital workshops.

 

ADVANTAGES OF Kings FGF2435 3D Printer:

Kings FGF2435 offers a range of advantages for 3D printing. Firstly, it has a large build volume, allowing for the printing of large and complex projects in a single print job. This saves time and effort by eliminating the need for multiple prints or assembly. It has fast printing speeds, which further reduces production time. This is especially beneficial for businesses that require quick turnaround times on their projects. The final products printed with Kings FGF2435 are known for their high strength and durability. This makes them suitable for a wide range of applications in various industries such as sculpture making, furniture designing, toy manufacturing, art crafts, mold production, plaques, and landscape signs. Overall, Kings FGF2435 provides a cost-effective and efficient solution for 3D printing. With its large build volume, fast printing speeds, low material costs, high strength and durability, versatility, and reliability, it is a valuable tool for businesses in various industries.

 

  • High Speed Mold Manufacturing

The traditional process of manufacturing aluminum steel molds typically takes 1-2 months. However, with Kings’ integrated manufacturing process, which involves both adding and subtracting materials, molds can be produced and put into production within just 1-2 weeks. This allows for the timely adaptation of molds to keep up with product design updates, significantly reducing the product design time and R&D cycle for businesses. It also improves workflow efficiency in creative applications, resulting in faster output of finished products.

Example of a Printed Vase

Here is an example of a vase that was printed using Kings FGF. You can see the weight of the vase and the speed at which it was printed.


Size of the vase

641x631x1250mm

Weight

11.2kg

Line width

5mm

Layer thickness

2mm

Printing time

6 hours

  • Reduced Material Costs

Another advantage of using Kings FGF 3D printers is the lower material cost. These printers use an extrusion-based process, which allows for the direct conversion of raw materials onto the print bed. This means that the products produced can be used outside. Additionally, the rapid additive and subtractive prototyping process used by these printers minimizes waste material, resulting in high material utilization. Overall, this leads to lower material costs and improved reliability, as well as shorter turnaround times.

  • Large Printing Size

One of the advantages of using Kings FGF printers is their ability to accommodate large printing sizes. These printers offer incredibly large printing and milling sizes, with the largest printing size reaching 3500*2400*1000mm. This makes them suitable for various applications such as printing large parts, functional testing, mold making, and creating full-scale prototypes. With this capability, Kings FGF printers provide users with the flexibility to create larger and more complex objects.

          End Use Parts               Functional Testing            Large Size Mold Making                Full Scale Prototypes 

Application

The ideal applications for this technology include sculpture making, furniture design, toy manufacturing, art crafts, mold production, plaques, landscape signage, and more.

  1. Furniture & Design

In response to the increasing and varied market demand, we have introduced our FGF solution, which offers a more cost-effective and time-saving option. Service providers in the cutting-edge industry are utilizing 3D printing technology for the production of complex geometries. This technology is widely used in various industries such as sculpture making, furniture design, toy manufacturing, art crafts, mold production, and even the creation of landmarks.

  1. Oversize Displays

These displays are created using 3D printing technology, which allows for the production of complex and intricate designs. They are commonly used in industries such as advertising, marketing, and event planning to create eye-catching and attention-grabbing displays that effectively promote brands and products. The use of FGF technology in the production of oversize displays offers a cost-effective and time-saving solution for businesses looking to create impactful visual experiences.

  • Mechanical engineering

The application of Kings FGF2435 in mechanical engineering includes prototyping, production of parts and components, tool and mold making, as well as creating complex structures. This technology enables fast and accurate fabrication of highly complex parts, making it an ideal choice for mechanical engineering companies. With the ability for rapid prototyping, Kings FGF2400 also helps reduce time and costs in developing new products and improves the engineering process.

Generally, Kings 3D has successfully catered to the demands of the heavy industry, where there is a significant need for fast and large-scale production. This includes various applications such as bicycle manufacturing, automotive production, yacht building, rail construction, and marine engineering.

In the video you can see how the FGF 3D printer works:

Additional information

Weight 24251 lbs
Dimensions 286,5 × 154 × 172,6 in
Build Volume

3500x2400x1000mm

Brand

Country

China

Rated Power Consumption

10kW

3D printers

FGF

Printing material

polymer composites

Machine model

FGF-1600

Molding technology

Fused granular fabrication

Working surface temperature

≤120 degrees Celsius

Workbench contact surface

Magnetic platform/tempered glass

Optional nozzle diameter

0,12-0,47in 3-12mm

The maximum temperature of the nozzle

≤350 degrees Celsius (500 degrees Celsius is optional)

Nozzle heating method

Four-zone intelligent heating

Printing connection method

SD/USB/WiFi

Slicing supported formats

STL/OBJ/AMF/3MF

Compressed air pressure

0.6MPA

Materials

PLA/PETG/ABS/PC/PA/HDPE/TPU/TPV/EVA
PETG+GF/PPS+GF/PA+GF/ABS+GF/PC+CF/PEI+CF etc

Material particle diameter

0,039-0,197in 1-5mm

Storage hopper volume

132,3Lb 60kg

Automatic feeder

Integrated

Chamber heating

Option

Drive mode

Servo motor

Power supply voltage

Single-phase AC 220V