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Solutions for Aerospace

Additive Plus · Industries

Solutions for aerospace.

Additive manufacturing helps aerospace teams accelerate the supply chain, lightweight critical parts and keep aging fleets flying — from titanium and nickel superalloys to technical ceramics.

Lightweighting & parts consolidation
High-temperature superalloys
On-demand spares & MRO
Complex, topology-optimised parts
Metal 3D-printed aerospace turbine blisk produced by LPBF
Overview

Rapid manufacturing for advanced flight platforms.

Aerospace customers leverage industry-leading production solutions to deliver unprecedented productivity across the supply and value chain. Advanced flight platforms push companies to adopt rapid manufacturing that accelerates development, inspection and MRO (maintenance, repair and overhaul) — while lowering fuel costs and efficiently replacing legacy parts for aging fleets. The result: faster quality assurance and validation, lighter parts through consolidation and lattice design, and productivity gains from 3D-printed casting patterns and on-demand components.

Metal 3D-printed aerospace turbine component Metal 3D-printed aerospace part with internal lattice Metal 3D-printed splined aerospace coupling Metal 3D-printed aerospace parts on a build platform
Technology advantages

Why aerospace turns to additive.

Improved development cycles3D printing lets engineers prototype and validate concept designs faster. Skipping tooling to go straight to finished parts speeds up the whole development process.
Complex-design partsFreed from the limits of milling, turning, casting, forging and welding, engineers realise topology-optimised, highly complex geometries in polymers, ceramics and metals such as steel and aluminium.
Consolidation of designConsolidate multiple parts into fewer components — directly reducing assembly time and cost, and simplifying later design modifications.
Spares manufacturingOn-demand and, increasingly, on-site manufacturing reduces warehousing and obsolescence costs for spare parts.
Weight reductionEfficient geometries, topological optimisation and lattice structures carve out significant unnecessary material to lighten aerospace components.
Quality & validationFaster, more reliable quality-assurance and validation workflows — supporting inspection, 3D data recovery and repair.
Aerospace materials

The alloys that fly.

Aerospace additive manufacturing runs on a focused set of high-performance metals: Ti-6Al-4V for its strength-to-weight ratio, Inconel 718 and IN625 nickel superalloys for hot-section and exhaust parts, and AlSi10Mg aluminium for lightweight structures. We supply LPBF-ready powders in these alloys — order below, or browse the full range.

IN625 nickel superalloy 3D-printed aerospace exhaust component
IN625 nickel-superalloy 3D-printed aerospace exhaust component.
Technical ceramics

Ceramics for the hot & harsh.

For the most demanding thermal and wear environments, technical ceramics deliver high mechanical strength, hardness and wear resistance at low density — and as excellent heat insulators they hold their shape at high temperature. That makes SLA-printed ceramics a powerful option for aerospace components such as radomes, thermal-protection parts and combustion hardware.

3DCeram C3601 Ultimate quad-laser ceramic SLA 3D printer
3DCeram C3601 Ultimate quad-laser ceramic SLA printer.
More industries

Complete 3D printing solutions for your industry.

Additive Plus supports additive manufacturing across sectors — explore the rest of our industry solutions:

Building for aerospace? Let’s talk.

Tell us about your part, your alloy and your platform — our team will help you choose the right material, machine and process for flight-ready additive manufacturing.