Free U.S. shipping on orders over $200 · Mutual NDA standard before any file review.
Talk to an engineer →
On backorder
With every system
- Install, commissioning & training set up and dialed in at your site
- Applications engineering feeding setup + atomizer integration
Atomizers, Modules & Accessories
ATO Wire Feeding System
The ATO Wire Feeding System feeds wire feedstock into an ATO ultrasonic atomizer in a continuous, automated process — for reactive and non-reactive alloys, using standard welding-market wire.
- ✓ Continuous, automated wire feed for stable powder output
- ✓ Long-spool compatibility — fewer changes, higher uptime
- ✓ Accepts standard welding-market wire — no feedstock lock-in
- ✓ Lead time: configured to order — request current lead time
Price held 7 days after order.
Install + training included
Tailored service plan
What your process engineer actually checks
Uptime, not spool changes
Extended-spool capacity means fewer reloads and fewer interruptions. A continuous, automated wire feed keeps the atomizer producing spherical powder instead of waiting on an operator to reload.
Feedstock freedom
The system adapts to wire widely available on the welding market, reactive and non-reactive — so you source feedstock on the open market instead of being locked to a single supplier.
An applications engineer on the line
We run ATO ultrasonic atomization in-house through ATO Lab. Feeding setup, wire selection and automation questions — factory-trained engineers, sub-4h reply, NDA standard.
About this product
ATO Wire Feeding System feeds wire feedstock into an ATO ultrasonic atomizer in a continuous, automated, stable process — handling reactive and non-reactive alloys and accepting standard welding-market wire spools, so you are not locked to a single feedstock source.
Why producers run the Wire Feeding System
Continuous feed and long-spool capacity turn atomization into an automated, high-uptime process.
Continuous automated feed
A stable, continuous wire feed automates atomization — fewer manual interventions, steadier powder output and lower labour per kilogram.
Long-spool compatibility
Runs extended wire spools, so fewer spool changes and fewer interruptions — more uptime focused on producing spherical powder, not reloading.
Standard welding wire
Adaptable to wire widely available on the welding market — reactive and non-reactive alloys — so you source feedstock freely without vendor lock-in.
Built for continuous use
Constructed from top-tier materials and engineered to endure the demands of continuous production alongside the atomizer.
How the Wire Feeding System runs
Load once, feed continuously — the atomizer keeps producing while the operator does other work.
Step 01
Load the spool
Mount an extended wire spool; the system handles reactive and non-reactive alloys from the welding market.
Step 02
Automated continuous feed
Wire feeds steadily into the ultrasonic atomizer at optimized parameters — a stable, automated process.
Step 03
Steady powder output
Fewer spool changes and interruptions mean longer continuous runs and consistent spherical powder.
Where the Wire Feeding System fits
Built for teams running the atomizer as a production tool, not just an experiment.
Continuous production runs
Long, uninterrupted atomization sessions
Reactive-alloy atomization
Reactive and non-reactive wire feedstock
High-uptime powder production
Extended spools, fewer reloads
R&D feedstock flexibility
Open-market wire for trials
Other ATO feeding options
Feeding wire or rod? Match the feeder to your feedstock form.
Feeding wire or rod, reactive or not? Tell us your alloy and wire diameter — an applications engineer who runs ATO atomization in-house will confirm the right feeding system. Sub-4h reply, NDA standard.
Why source the ATO Wire Feeding System through Additive Plus
- We run ATO ultrasonic atomization in-house (ATO Lab, AO Metal) — feeding and automation advice from an operator, not a reseller.
- Configured to order and matched to your atomizer and wire feedstock, with an honest lead time up front.
- Part of a complete powder-production suite — atomizer, feeding, feedstock and powder cleaning, sieving and handling from one partner.
- Sub-4h engineer response, NDA standard, support across 23 countries.
| Brand | 3D Lab |
| Country of origin | Poland |
Product videos
Not sure which atomizer fits your alloy?
We run custom batches too. Try before you build the capability.
Want to validate an alloy before buying the system? Our ATO lab runs a custom batch for you in 3–4 weeks — biocompatible, refractory, proprietary — so you see real powder before committing to in-house atomization.
Other products teams run alongside ATO Wire Feeding System
Bundle · Ultrasonic atomization, Metal LPBF
AO Metal A100 + ATO Noble + CAMSIZER X2: Jewelry Bundle
On backorder
· Configured to order — request lead time
Atomizers
ATO Induction Melting System for Ultrasonic Atomization
The ATO Induction Melting System (IMS) is an optional module designed to atomize materials and minimize evaporation of low melting point elements.
On backorder
· Configured to order — request lead time
Atomizers
ATO Multi Rod Feeding System
The ATO Multi Rod Feeding System feeds multiple round rods — 4 to 10 mm diameter in self-locking collets, up to 1200 mm total length — into an ATO ultrasonic atomizer for longer, less-attended runs.
- ✓ Up to 1200 mm total rod length in an extended tube container
- ✓ Round rods 4–10 mm in self-locking collets (4, 6, 8, 10 mm)
- ✓ Longer runs, fewer reloads than single-rod feeding
- ✓ Lead time: configured to order — request current lead time
On backorder
· Configured to order — request lead time
Atomizers
ATO Passivation Module
The ATO Passivation Module is an automated safety system that passivates reactive metal powder — dosing controlled oxygen into the sealed container to build a protective oxide layer before it is opened.
- ✓ Controlled oxygen dosing builds a uniform protective oxide layer
- ✓ No ignition or explosion risk when the container is opened
- ✓ Automated, hands-off 1–2 hour cycle · works with ATO containers
- ✓ Lead time: configured to order — request current lead time
On backorder
· Configured to order — request lead time
Atomizers · Ultrasonic atomization
ATO Pure | Ultrasonic Metal Powder Cleaning & Drying System
ATO Pure is an ultrasonic cleaning-and-drying station that reconditions used or freshly atomized metal powder — removing sub-5 µm fines, surface films and moisture, then drying it for reuse.
- ✓ Ultrasonic cleaning + integrated drying in one automated cycle
- ✓ Removes ultra-fine particles while preserving particle sphericity
- ✓ Recovers degraded powder — extends lifecycle, cuts material cost
- ✓ Lead time: configured to order — request current lead time
On backorder
· Configured to order — request lead time
Atomizers
ATO Single Rod Feeding System
The ATO Single Rod Feeding System feeds rod feedstock — 1 to 10 mm diameter, up to 110 mm long, including cast rods — directly into an ATO ultrasonic atomizer.
- ✓ Atomizes rods 1–10 mm diameter (best on 4–6 mm), up to 110 mm long
- ✓ Works with cast rods — atomize as-cast alloys directly
- ✓ Upgradeable to a Custom Shape Feeder for non-standard feedstock
- ✓ Lead time: configured to order — request current lead time
On backorder
· Configured to order — request lead time
Atomizers · Ultrasonic atomization
ATO Sparq | AI-Powered Ultrasonic Metal Powder Atomizer
On-demand production of spherical metal powder — AI-assisted ultrasonic atomization.
ATO Sparq is an AI-powered ultrasonic metal powder atomizer for laboratories and production teams that need fast material qualification, repeatable powder quality, and full control over particle size distribution — reactive and non-reactive alloys, produced when you need them.
- ✓ AI-assisted process control for repeatable, on-demand batches
- ✓ Spherical powder with tight, frequency-selected PSD
- ✓ Reactive & non-reactive alloys in a low-oxygen argon atmosphere
- ✓ Lead time: configured to order — request lead time
Prints Aluminium, Copper, HEA alloys, Magnesium, Nickel, Reactive metals, Refactory metals, Stainless Steel, Titanium
On backorder
· Configured to order — request lead time
Atomizers · Ultrasonic atomization
ATO Lab Plus Ultrasonic Metal Powder Atomizer – Reactive & Refractory Alloys | 20–120 µm
Benchtop ultrasonic atomizer for reactive and refractory alloys — 20–120 µm frequency-tuned powder, up to 0.3 L/h, atomized in an inert argon atmosphere for low-oxygen AM feedstock.
- ✓ Produce your own Ti, Al, Zr, NiTi and HEA powder in-house
- ✓ Narrow PSD set by ultrasonic frequency · spherical, high-flow particles
- ✓ Lab-scale footprint on 400 V 3-phase — no dedicated powder facility
- ✓ Lead time: configured to order — request current lead time
Prints Aluminium, Copper, HEA alloys, Magnesium, Nickel, Reactive metals, Refactory metals, Stainless Steel, Titanium
On backorder
· Configured to order — request lead timeFrom materials teams running ATO Wire Feeding System
Unedited feedback from labs who bought and run ATO Wire Feeding System.
★★★★★
We validated our alloy on a trial batch first, then bought the system. Zero surprises bringing atomization in-house.
MK
Marcus K.
Materials Lead · Aerospace R&D
★★★★★
Asked about PSD control for a fine-cut powder. A materials engineer walked us through the parameters, not a sales pitch.
PS
Priya S.
Process Engineer · Medical Devices
★★★★★
Install and training were hands-on with people who atomize daily. Our first in-house batch met PSD spec.
DR
Diego R.
R&D Lead · University
Common questions
Don't see yours? Email [email protected] — NDA standard, typical reply within 4 hours.
What does the ATO Wire Feeding System do?
The ATO Wire Feeding System feeds wire feedstock into an ATO ultrasonic atomizer in a continuous, automated process. It handles both reactive and non-reactive alloys and supports extended wire spools, so the atomizer can run long, uninterrupted sessions while producing consistent spherical powder. It automates a step that would otherwise need constant operator attention.
What wire can I use — am I locked to one supplier?
No. The system is adaptable to wire widely available on the welding market, covering reactive and non-reactive alloys. That means you can source feedstock on the open market rather than being tied to a single proprietary supplier. Additive Plus can advise which wire specifications suit your target powder and atomizer.
How does long-spool compatibility help?
Extended wire spools mean fewer spool changes and fewer interruptions during a production run. Every reload is downtime and a chance to introduce variation; running longer spools keeps the atomizer producing spherical powder with less operator involvement, which raises throughput and lowers labour per kilogram.
Which ATO atomizers is it compatible with?
The ATO Wire Feeding System is designed as part of the ATO atomizer configuration and feeds wire into ATO ultrasonic atomizers such as ATO Lab Plus and ATO Sparq. Additive Plus configures the feeding system to match your specific atomizer, wire diameter and production goals.
Does it work for reactive metals?
Yes. The system handles both reactive and non-reactive alloys as wire feedstock. For reactive metals, pair it with the ATO Passivation Module so the finished powder can be handled safely. An Additive Plus applications engineer can map the full reactive-metal workflow for you, from feeding through passivation.
What is the lead time and how is it priced?
The ATO Wire Feeding System is configured to order and priced per configuration, so pricing and lead time depend on your atomizer, wire feedstock and throughput. Request a quote and an Additive Plus applications engineer will confirm the right configuration, current lead time and a full quotation — usually with a sub-4h first response.
Place your order, or talk to an engineer first
Order ATO Wire Feeding System direct, or talk to materials engineer