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In every order
- Full lot COA — PSD, sphericity, flow rate, chemistry
- Qualified parameter sets for the major LPBF systems
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Atomizers, Peripheral Devices · Ultrasonic atomization
ATO Pure | Ultrasonic Metal Powder Cleaning & Drying System
An ultrasonic metal powder cleaning and drying system for Additive Manufacturing. It removes fines, contaminants, and moisture to improve powder flowability, printing stability, and part quality.
Lot # and price held 7 days after order.
NDA standard
Ships in 1–2 business days
Spec-match guarantee on every lot
Built for production teams
What your process engineer actually checks
Locked, traceable lot chemistry
Every lot ships with a COA documenting PSD, sphericity, flow rate, apparent density, and full chemistry — and a lot number you can trace. Aerospace and medical teams reorder 4+ times without re-qualifying.
Qualified parameters, not just powder
Validated parameter sets for EOS M 290, Renishaw 500Q, SLM 280, and our own AO Metal LPBF ship with the order. Load the profile and hit density on the first build — no parameter-development burn.
A materials engineer on the line
Questions on ferrite content, flowability, recyclate ratios, or HIP response? A materials engineer answers directly — not a contact-form bot. Most replies in under 4 hours, NDA standard.
About this product
Ultrasonic Metal Powder Cleaning & Drying System
Restore powder quality. Stabilize printing. Extend powder life.
ATO Pure is an advanced ultrasonic system designed to clean, condition, and dry metal powders used in Additive Manufacturing and atomization processes.
It removes ultra-fine particles, surface contaminants, and moisture that degrade flowability, powder bed density, and final part quality.
Why Powder Cleaning Matters
During atomization and daily AM operation, metal powders accumulate:
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Ultra-fine fractions (< 5 µm)
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Surface films and contaminants
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Moisture that accelerates oxidation
Left unmanaged, these issues lead to:
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Poor powder spreading
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Unstable melt pools
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Increased porosity
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Reduced mechanical properties
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Higher scrap rates
ATO Pure turns powder maintenance into a controlled, repeatable process.
Ultrasonic Cleaning + Integrated Drying
ATO Pure uses controlled ultrasonic sonication to detach surface impurities and dislodge ultra-fine particles from bulk powder — without damaging particle morphology.
A built-in separation module removes extracted fines, while the cleaned powder is gently dried and conditioned, ready for reuse.
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Removes ultra-fine particles (< 5 µm)
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Eliminates surface contaminants
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Preserves particle sphericity
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Prevents moisture-driven oxidation
Key Benefits for Additive Manufacturing
Cleaner Powder = Better Prints
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More consistent layer spreading
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Higher, repeatable powder bed density
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Stable melt pools
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Fewer gas-related defects
Measurable Part Quality Gains
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Improved mechanical properties (UTS / YS / hardness)
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Lower porosity
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Reduced scrap and downtime
Automated, Controlled, Scalable
ATO Pure is designed for both labs and production environments.
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Automated cleaning & drying cycles
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Precise control of sonication parameters
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Repeatable results across batches
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Lab-to-production scalability
The system minimizes material loss and reduces the risk of cross-contamination — even in multi-material workflows.
Broad Material & Fluid Compatibility
ATO Pure supports a wide range of metal powders and cleaning fluids, making it suitable for diverse AM and powder metallurgy applications.
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Compatible with common AM alloys
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Suitable for powders from atomization and printing
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Flexible fluid compatibility
Designed to integrate seamlessly into existing powder handling workflows.
Material Recovery & Cost Reduction
Instead of discarding degraded powder, ATO Pure enables powder recovery and reuse.
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Extend powder lifecycle
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Reduce raw material purchases
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Lower operating costs
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Improve sustainability
A smarter approach to powder management.
Part of the ATO Metal Powder Production Suite
ATO Pure integrates with the ATO Metal Powder Production Suite, forming a complete workflow for powder quality management:
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Atomization
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Powder cleaning & drying
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Sieving
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Handling and reuse
| Brand | 3D Lab |
| Country of origin | Poland |
| Technology | Ultrasonic atomization |
Full documentation — TDS, SDS, batch COA, and parameter sets for the major LPBF platforms. Everything you need for qualification under AS9100 / ISO 13485 workflows.
Don't see your spec?
We atomize our own. Custom variants on request.
Tighter PSD, modified chemistry, custom blend? Our ATO atomization lab runs custom batches in 3–4 weeks. Biocompatible, refractory, proprietary — all in-house, verified before ship.
Frequently bought together
Complete the workflow
What teams add to an order so the first build runs clean — handling, plates, and a sample to qualify before you commit volume.
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Produce exactly the powder you need — when you need it.
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From process engineers running ATO Pure | Ultrasonic Metal Powder Cleaning & Drying System
Unedited feedback from customers who reorder ATO Pure | Ultrasonic Metal Powder Cleaning & Drying System.
★★★★★
Same lot 4 times in a row. We stopped re-running parameter sweeps after the second order — density was identical to the first build.
MK
Marcus K.
Process Engineer · Aerospace OEM
★★★★★
Asked about ferrite content on a Friday. A materials engineer answered Monday morning with actual data, not a sales pitch. That's why we keep ordering.
PS
Priya S.
R&D Lead · Medical Devices
★★★★★
COA matches the bottle. PSD and flow are exactly what was on the sheet — we run it on a Renishaw 500Q and it hits density on the first try.
DR
Diego R.
Production Lead · Energy
Place your order, or talk to an engineer first
Order ATO Pure | Ultrasonic Metal Powder Cleaning & Drying System direct, or talk to materials engineer