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Atomizers, Precious (ATO Noble), Ultrasonic Metal Atomizers · Ultrasonic atomization

ATO Noble Ultrasonic Precious Metal Powder Atomizer – Gold, Silver & Platinum | Zero-Loss Recovery

ATO Noble is an ultrasonic atomizer built for precious metals — it turns gold, silver, platinum and palladium feedstock into fine, spherical powder with Zero Loss recovery, so almost none of the high-value metal is lost. TIG melting under an inert argon atmosphere (oxygen below 0.1%) keeps chemistry and karat unchanged through atomization.

  • ✓ Purpose-built for gold (9–24ct), silver, platinum, palladium and iridium
  • ✓ Zero Loss Technology — closed-loop gas and filtration recover unused metal
  • ✓ Spherical, high-flow powder · particle size tuned by ultrasonic frequency
  • ✓ Lead time: configured to order — request current lead time
Price held 7 days after order.
Install + training included Tailored service plan
In-houseatomized daily for our own services
<24engineer response
Demo firstrun your alloy before you buy
Same-weekservice dispatch

What your process engineer actually checks

Zero-loss recovery on metal that costs real money

On gold, platinum and palladium, yield is the whole business case. ATO Noble's closed-loop gas circulation and dedicated filtration recover nearly all the atomized metal and unused feedstock, and we run ultrasonic atomization in-house (ATO Lab / AO Metal) — so we can show you the recovery and powder quality on your own alloy before you commit.

An applications engineer on the line

Factory-trained support, not a remote ticket queue. We match the melting module, sonotrode frequency and atmosphere to your precious metals and help map frequency to particle size. Sub-24h reply, NDA standard.

About this product

ATO Noble is an ultrasonic metal powder atomizer engineered specifically for precious and noble metals — gold, silver, platinum, palladium and iridium. It melts wire, rod or scrap feedstock and atomizes it into fine, spherical powder inside an inert argon atmosphere, while Zero Loss Technology — a dedicated filtration system and closed-loop gas circulation — recovers nearly all of the high-value metal. Because chemistry and karat are preserved through atomization, jewelers and refiners can turn certified stock and offcuts into printable powder in-house, without sending precious material out for refining.

3D Lab ATO Noble ultrasonic atomizer – internal melt and sonotrode chamber for precious metals
Inside ATO Noble: TIG melt source, cooled nanoalloy sonotrode, and inert-atmosphere atomization chamber with closed-loop recovery.

Why jewelers and refiners choose ATO Noble

Spec-backed reasons a precious-metal shop atomizes in-house instead of buying powder or sending scrap out.

Zero-loss recovery on high-value metal

A dedicated filtration system and closed loop of inert-gas circulation capture nearly all the atomized metal and unused feedstock. On gold and platinum, minimizing loss is the whole economic case for atomizing in-house.

Karat & chemistry preserved

Chemical composition stays the same after atomization, so the powder holds the precious-metal standard of the input stock. Ultrasonic melting under argon (oxygen <0.1%) keeps hallmarking and assay integrity intact.

Spherical, high-flow powder

Ultrasonic atomization yields near-spherical particles with high flowability and consistent morphology. Particle size is set by frequency — 35 kHz standard, upgradeable to higher frequency for finer fractions — not by chance turbulence.

Purpose-built for precious & noble metals

Runs Au 9ct / 18ct / 99.99%, silver, platinum, palladium, iridium and custom precious alloys from wire, rod or scrap — a machine tuned for the metals bulk gas-atomization towers are not built to handle economically.

From your metal to first powder

How Additive Plus configures, installs and dials in ATO Noble around your precious alloys.

Step 01
Configure to your metals

We spec the TIG melting source, cooled nanoalloy sonotrode, ultrasonic frequency and feeding system around the precious metals and feedstock forms — wire, rod or scrap — you actually run.

Step 02
Install & commission

Delivered with external chiller, argon supply and cyclone recovery defined. We install, run first powder, and train your team on the atomization, recovery and inert-atmosphere workflow.

Step 03
Dial in zero-loss batches

We map frequency-to-particle-size for your metals and integrate ATO Sieve and characterization so recovered gold, silver or platinum comes out print-ready — not just atomized.

Atomization Technology & Powder Quality

ATO Noble breaks molten precious metal into fine droplets with a cooled nanoalloy sonotrode, solidifying them into spherical particles under an argon atmosphere. Particle size is selected through the ultrasonic frequency, giving reproducible fractions for downstream powder metallurgy, MIM, HIP and metal AM.

The atomization method is patent-protected. 3D Lab holds granted patents for producing spherical metal powder by ultrasonic atomization in the United States (US 12,090,554 B), Poland, China, Japan, South Korea and India, with further sonotrode and powder-evacuation patents pending — so this is a protected process engineered for precious metals, not a generic ultrasonic rig.

Parameter ATO Noble
Processable metals Gold (9ct / 18ct / 99.99%), silver, platinum, palladium, iridium, custom precious alloys
Atomization technology Ultrasonic, cooled nanoalloy sonotrode
Ultrasonic frequency 35 kHz standard · upgradeable to higher frequency (Smart generator)
Ultrasonic power Up to 800 W
Melting method TIG · plasma current up to 250 A
Oxygen level < 0.1% — inert argon atmosphere
System throughput Up to 0.3 L/h
Material recovery Zero Loss Technology — closed-loop gas circulation + dedicated filtration
Powder collection Cyclone separator + sieving unit
Cooling Liquid, external chiller

See the Specifications tab for the full parameter set, including power supply, gas, footprint and warranty.

Processable Precious & Noble Metals

ATO Noble is built for the high-value metals that bulk gas atomization cannot process economically — atomized in a protected atmosphere with the recovery a precious-metal workflow requires.

  • Gold — Au 9ct, 18ct and 99.99%
  • Silver — Ag 99% and sterling alloys
  • Platinum and palladium (platinum-group metals)
  • Iridium — Ir 99%
  • Custom precious and noble-metal compositions
Spherical metal powders atomized on the 3D Lab ATO ultrasonic atomizer platform
Representative spherical powders produced on the ATO ultrasonic atomization platform.

Infrastructure & Installation Requirements

ATO Noble installs in a workshop or materials lab — no dedicated powder facility. This is what facilities and procurement need to plan the install.

Requirement ATO Noble
Footprint (L × W × H) 78.7 × 43.3 × 29.9 in / 2000 × 1100 × 760 mm
Weight 600 kg / 1,323 lb
Power supply 400 V 3-phase, up to 20 kVA
Protective atmosphere Argon
Compressed air 4–8 bar
Cooling External liquid chiller
Warranty 12 months

Typical Applications

Jewelry & luxury manufacturing
In-house gold, silver and platinum powder for design freedom and zero waste
MIM & HIP
Fine, uniform precious powder for metal injection molding and hot isostatic pressing
Electronics & microelectronics
High-purity conductive precious-metal powders and pastes
Catalysts & chemical processing
Platinum-group powders for catalytic and process applications
Precious-metal AM / LPBF
Spherical feedstock for laser powder-bed printing of gold and platinum parts
Refining & scrap recovery
Turn certified offcuts and scrap back into printable powder in-house
Precious-metal jewelry produced with silver and gold powder from ultrasonic atomization
Precious-metal powder metallurgy enables intricate jewelry parts with consistent, high-purity feedstock.

Not sure ATO Noble is the right platform?

Tell us your precious metals, target particle size and batch size — a materials engineer will confirm the melting source, sonotrode frequency and recovery setup that fit, or point you to the right platform. Sub-4h reply, NDA standard.

Why Source ATO Noble Through Additive Plus

  • We run ultrasonic atomization in-house through AO Metal / ATO Lab — this is equipment we operate, not just resell.
  • Applications engineering to match melting source, sonotrode frequency and recovery to your precious metals before you commit.
  • Full precious-metal powder chain under one partner: atomizer, sieving (ATO Sieve), cleaning, characterization and metal printing (AO Metal).
  • Install, commissioning and operator training included; sub-24h engineer response, NDA standard.
  • 15,000+ teams supported across 23 countries.
Brand 3D Lab
Country of origin Poland
Process Coolingmetal powders production
Technology Ultrasonic atomization
Meltimg method TIG
Sonotrode type Nanoalloy sonotrode
Cooling method Liquid
Processable materials Ag, Au, Pt, Pd, and more
Powder quality High flowability, Spherical particle shape
Powder collecting system Cyclone
Material form wire/rod
Ultrasonic frequency 35 kHz (+ upgrade to higher frequency)
Ultrasonic powder up to 800W
O2 level < 0,1%
Plasma current up to 250A
System throughput up to 0,3l/h
Weight 600 kg.
Dimensions 78×43×29in / 200x110x76cm,
Compressed air 4-8 bar
Inert gas Argon
Power supply 400V, 20KVA / 3 phase
Powder recycling system Sieving unit
Water cooling External chiller
Warranty 12 months
Material Ag, Au 18ct, Au 99,99%, Au 9ct, Ir 99%, Precious metals, Pt

Product videos

Not ready to buy? We'll atomize your metal

Send feedstock We atomizePowder + full data

Send us your target precious alloy and our in-house ATO Lab / AO Metal cell runs a paid trial atomization — spherical powder plus particle-size, chemistry and flow data, and the recovery yield — so you can prove the economics before committing to a system.

From materials teams running ATO Noble Ultrasonic Precious Metal Powder Atomizer – Gold, Silver & Platinum | Zero-Loss Recovery

Unedited feedback from labs who bought and run ATO Noble Ultrasonic Precious Metal Powder Atomizer – Gold, Silver & Platinum | Zero-Loss Recovery.

★★★★★ 4.9 / 5 · 24 reviews
★★★★★

We validated our alloy on a trial batch first, then bought the system. Zero surprises bringing atomization in-house.

MK
Marcus K. Materials Lead · Aerospace R&D
★★★★★

Asked about PSD control for a fine-cut powder. A materials engineer walked us through the parameters, not a sales pitch.

PS
Priya S. Process Engineer · Medical Devices
★★★★★

Install and training were hands-on with people who atomize daily. Our first in-house batch met PSD spec.

DR
Diego R. R&D Lead · University

Common questions

Don't see yours? Email [email protected] — NDA standard, typical reply within 4 hours.

Which metals can ATO Noble atomize?
ATO Noble is purpose-built for precious and noble metals — gold (9ct, 18ct and 99.99%), silver, platinum, palladium and iridium, plus custom precious alloys. It melts wire, rod or scrap feedstock and atomizes it ultrasonically into fine spherical powder. Because the process is tuned for high-value metals rather than bulk industrial alloys, it prioritizes recovery and chemistry control over raw throughput. If you have a specific karat or platinum-group composition, our applications engineer can confirm it runs on ATO Noble before you commit.
How does Zero Loss Technology reduce precious-metal waste?
ATO Noble uses a Zero Loss design — a specially adapted filtration system combined with a closed loop of inert-gas circulation — to capture nearly all of the atomized metal and recover unused feedstock for reuse. On precious metals, where a few grams of gold or platinum represent real money, minimizing loss is the whole economic case for atomizing in-house. The result is a high powder-flow ratio, efficient recovery of fines, and a closed-loop workflow that turns scrap and offcuts back into printable powder instead of sending them out for refining.
Does atomization change the karat or chemical composition?
No. A key advantage of ATO Noble is that the chemical composition — and therefore the karat — stays the same after atomization, so the powder holds the precious-metal standard of the input feedstock. Ultrasonic atomization under an inert argon atmosphere (oxygen below 0.1%) melts and breaks the metal into droplets without alloying it with the surroundings. This lets jewelers and refiners convert certified stock into powder and back into finished parts while keeping hallmarking and assay integrity intact.
What powder quality and particle size does ATO Noble produce?
ATO Noble produces fine, near-spherical powder with high flowability and consistent particle morphology — the qualities powder metallurgy, MIM, HIP and metal AM depend on. Particle size is set by the ultrasonic frequency: the standard 35 kHz sonotrode can be upgraded to higher frequencies (with the Smart generator) for finer fractions, since higher frequency yields smaller particles. The cyclone collector and integrated sieving unit sort the powder into usable fractions. For a target particle size distribution on your specific metal, our engineer can advise the frequency configuration.
What melting and atomization technology does ATO Noble use?
ATO Noble melts feedstock with a TIG source and can drive plasma current up to 250 A, then transmits ultrasonic vibration through a cooled nanoalloy sonotrode (up to 800 W) into the molten pool. The vibration ejects fine droplets that solidify into spherical particles in an inert argon atmosphere. The method is patent-protected — 3D Lab holds granted ultrasonic-atomization patents in the United States, Poland, China, Japan, South Korea and India — so ATO Noble is a protected process engineered for precious metals, not a generic ultrasonic rig.
What infrastructure is required to install ATO Noble?
ATO Noble runs on a 400 V, 3-phase supply drawing up to 20 kVA, with argon as the process gas and 4–8 bar compressed air. It needs an external liquid chiller (cooling is closed-loop) and floor space for a 600 kg system measuring 78.7 × 43.3 × 29.9 in / 2000 × 1100 × 760 mm. No dedicated powder plant or industrial gas-atomization tower is required — it installs in a workshop or materials lab. Additive Plus defines the chiller, gas and collection setup and commissions the system on site, so facilities and procurement can plan the install from these figures.
Can Additive Plus run a paid trial atomization before we buy?
Yes. Send us your target precious alloy and our in-house ATO Lab / AO Metal cell runs a paid trial atomization, returning spherical powder plus particle-size, chemistry and flow data so you can qualify the process and the recovery yield before committing to a system. Because we operate ultrasonic atomization ourselves, we can advise on melting module, sonotrode frequency and expected loss for your specific metal. It is the lowest-risk way to prove the economics of in-house precious-metal powder before a capital purchase.
How does ATO Noble fit into a full precious-metal powder workflow?
ATO Noble is the atomizer at the front of a closed powder loop. Downstream it pairs with the ATO Sieve sieving station for print-ready fractions, a Microtrac CAMSIZER particle analyzer for QC, and an AO Metal printer to print the powder into finished jewelry or components — the same chain sold as our AO Metal + ATO Lab jewelry bundle. Additive Plus supplies and supports the whole workflow under one partner, so recovered gold, silver or platinum powder goes from scrap to certified part without leaving your facility.

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