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Atomizers

Produce high-quality metal powders in-house with compact ultrasonic atomizers. Designed for R&D and small-batch production, these systems offer frequency-controlled particle sizing, clean spherical output, and low oxygen levels. Ideal for alloy development, material testing, and powder recycling, giving you more control, faster turnaround, and consistent performance.

15 products From $ 17 made in USA

Showing 1–8 of 15 Atomizers

AO Metal A100 + ATO Noble + CAMSIZER X2: Jewelry Bundle
3D Lab, AO Metal – High-Precision Metal 3D Printers for Innovation, Microtrac, Verder Scientific · Ultrasonic atomization, Metal LPBF
AO Metal A100 + ATO Noble + CAMSIZER X2: Jewelry Bundle
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AO Metal A50 + ATO Lab Plus + CAMSIZER X2: R&D Bundle
3D Lab, AO Metal – High-Precision Metal 3D Printers for Innovation, Microtrac, Verder Scientific · Ultrasonic atomization, Metal LPBF
AO Metal A50 + ATO Lab Plus + CAMSIZER X2: R&D Bundle
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ATO Lab Plus Ultrasonic Metal Powder Atomizer – Reactive & Refractory Alloys | 20–120 µm
3D Lab · Ultrasonic atomization
ATO Lab Plus Ultrasonic Metal Powder Atomizer – Reactive & Refractory Alloys | 20–120 µm
Benchtop ultrasonic atomizer for reactive and refractory alloys — 20–120 µm frequency-tuned powder, up to 0.3 L/h, atomized in an inert argon atmosphere for low-oxygen AM feedstock.
  • ✓ Produce your own Ti, Al, Zr, NiTi and HEA powder in-house
  • ✓ Narrow PSD set by ultrasonic frequency · spherical, high-flow particles
  • ✓ Lab-scale footprint on 400 V 3-phase — no dedicated powder facility
  • ✓ Lead time: configured to order — request current lead time
Prints Aluminium, Copper, HEA alloys, Magnesium, Nickel, Reactive metals, Refactory metals, Stainless Steel, Titanium
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ATO Sparq | AI-Powered Ultrasonic Metal Powder Atomizer
3D Lab · Ultrasonic atomization
ATO Sparq | AI-Powered Ultrasonic Metal Powder Atomizer

On-demand production of spherical metal powder — AI-assisted ultrasonic atomization.

ATO Sparq is an AI-powered ultrasonic metal powder atomizer for laboratories and production teams that need fast material qualification, repeatable powder quality, and full control over particle size distribution — reactive and non-reactive alloys, produced when you need them.

  • ✓ AI-assisted process control for repeatable, on-demand batches
  • ✓ Spherical powder with tight, frequency-selected PSD
  • ✓ Reactive & non-reactive alloys in a low-oxygen argon atmosphere
  • ✓ Lead time: configured to order — request lead time
Prints Aluminium, Copper, HEA alloys, Magnesium, Nickel, Reactive metals, Refactory metals, Stainless Steel, Titanium
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ATO Noble Ultrasonic Precious Metal Powder Atomizer – Gold, Silver & Platinum | Zero-Loss Recovery
3D Lab · Ultrasonic atomization
ATO Noble Ultrasonic Precious Metal Powder Atomizer – Gold, Silver & Platinum | Zero-Loss Recovery

ATO Noble is an ultrasonic atomizer built for precious metals — it turns gold, silver, platinum and palladium feedstock into fine, spherical powder with Zero Loss recovery, so almost none of the high-value metal is lost. TIG melting under an inert argon atmosphere (oxygen below 0.1%) keeps chemistry and karat unchanged through atomization.

  • ✓ Purpose-built for gold (9–24ct), silver, platinum, palladium and iridium
  • ✓ Zero Loss Technology — closed-loop gas and filtration recover unused metal
  • ✓ Spherical, high-flow powder · particle size tuned by ultrasonic frequency
  • ✓ Lead time: configured to order — request current lead time
Prints Ag, Au 18ct, Au 99,99%, Au 9ct, Ir 99%, Precious metals, Pt
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ATO Passivation Module
3D Lab
ATO Passivation Module

The ATO Passivation Module is an automated safety system that passivates reactive metal powder — dosing controlled oxygen into the sealed container to build a protective oxide layer before it is opened.

  • ✓ Controlled oxygen dosing builds a uniform protective oxide layer
  • ✓ No ignition or explosion risk when the container is opened
  • ✓ Automated, hands-off 1–2 hour cycle · works with ATO containers
  • ✓ Lead time: configured to order — request current lead time
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ATO Pure | Ultrasonic Metal Powder Cleaning & Drying System
3D Lab · Ultrasonic atomization
ATO Pure | Ultrasonic Metal Powder Cleaning & Drying System

ATO Pure is an ultrasonic cleaning-and-drying station that reconditions used or freshly atomized metal powder — removing sub-5 µm fines, surface films and moisture, then drying it for reuse.

  • ✓ Ultrasonic cleaning + integrated drying in one automated cycle
  • ✓ Removes ultra-fine particles while preserving particle sphericity
  • ✓ Recovers degraded powder — extends lifecycle, cuts material cost
  • ✓ Lead time: configured to order — request current lead time
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ATO Wipe | Ultrasonic Feedstock Cleaning System for Metal Powder Production
3D Lab · Ultrasonic atomization
ATO Wipe | Ultrasonic Feedstock Cleaning System for Metal Powder Production

ATO Wipe is an ultrasonic wire-and-rod cleaning station that prepares feedstock for ultrasonic atomization — stripping oils, oxides and residues before the metal reaches the melt.

  • ✓ Ultrasonic + mechanical brushing for deep surface decontamination
  • ✓ Wire and rod compatible · automatic and manual modes
  • ✓ Native to the ATO suite — feeds ATO Lab Plus, ATO Sparq and rod feeders
  • ✓ Lead time: configured to order — request current lead time
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Not sure which atomizer? We'll spec it to your alloy in 20 min.

Tell us the alloy, target PSD, and batch size. We'll recommend ultrasonic vs gas atomization, run a trial batch so you see real powder, and quote with install + training included.

Real materials engineer · not a sales rep Trial batch before you build the capability · NDA standard Install, training & parameter development included

Browse other atomizer options

Make your own metal powder in-house — the same systems we run to atomize what we sell and print.

ATO Noble — gas Ultrasonic atomizers All atomizers →

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Metal Powders

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Please describe your part and scanning needs. Include details like size, material, and how you plan to use the 3D model. Let us know if you require additional services like digital sculpting. Upload images of your part(s) if you have them.

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