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Atomizers

Produce high-quality metal powders in-house with compact ultrasonic atomizers. Designed for R&D and small-batch production, these systems offer frequency-controlled particle sizing, clean spherical output, and low oxygen levels. Ideal for alloy development, material testing, and powder recycling, giving you more control, faster turnaround, and consistent performance.

15 products From $ 17 made in USA

Showing 9–15 of 15 Atomizers

ATO Multi Rod Feeding System
3D Lab
ATO Multi Rod Feeding System

The ATO Multi Rod Feeding System feeds multiple round rods — 4 to 10 mm diameter in self-locking collets, up to 1200 mm total length — into an ATO ultrasonic atomizer for longer, less-attended runs.

  • ✓ Up to 1200 mm total rod length in an extended tube container
  • ✓ Round rods 4–10 mm in self-locking collets (4, 6, 8, 10 mm)
  • ✓ Longer runs, fewer reloads than single-rod feeding
  • ✓ Lead time: configured to order — request current lead time

On backorder

· Configured to order — request lead time
ATO Single Rod Feeding System
3D Lab
ATO Single Rod Feeding System

The ATO Single Rod Feeding System feeds rod feedstock — 1 to 10 mm diameter, up to 110 mm long, including cast rods — directly into an ATO ultrasonic atomizer.

  • ✓ Atomizes rods 1–10 mm diameter (best on 4–6 mm), up to 110 mm long
  • ✓ Works with cast rods — atomize as-cast alloys directly
  • ✓ Upgradeable to a Custom Shape Feeder for non-standard feedstock
  • ✓ Lead time: configured to order — request current lead time

On backorder

· Configured to order — request lead time
ATO Wire Feeding System
3D Lab
ATO Wire Feeding System

The ATO Wire Feeding System feeds wire feedstock into an ATO ultrasonic atomizer in a continuous, automated process — for reactive and non-reactive alloys, using standard welding-market wire.

  • ✓ Continuous, automated wire feed for stable powder output
  • ✓ Long-spool compatibility — fewer changes, higher uptime
  • ✓ Accepts standard welding-market wire — no feedstock lock-in
  • ✓ Lead time: configured to order — request current lead time

On backorder

· Configured to order — request lead time
ATO Induction Melting System for Ultrasonic Atomization
3D Lab
ATO Induction Melting System for Ultrasonic Atomization
The ATO Induction Melting System (IMS) is an optional module designed to atomize materials and minimize evaporation of low melting point elements.

On backorder

· Configured to order — request lead time
ATO Sieve Ultrasonic Powder Sieving Station – Inert Argon Atmosphere | 3D Lab
3D Lab · Ultrasonic Sieving
ATO Sieve Ultrasonic Powder Sieving Station – Inert Argon Atmosphere | 3D Lab

The ATO Sieve is an ultrasonic powder sieving station that screens reactive and non-reactive metal AM powder inside an inert argon atmosphere — the same ATO container transfers powder straight from an ATO atomizer, so it never sees oxygen.

  • ✓ High-frequency ultrasonic vibration — prevents mesh clogging, keeps throughput high
  • ✓ Sieves under inert argon; optional oxygen sensor for reactive metals (Ti, Al, Zr)
  • ✓ Direct ATO-container transfer from ATO Lab Plus / ATO Sparq — no air exposure
  • ✓ Various screens, optional mesh sizes — configured to your target cut
  • ✓ Lead time: configured to order — request current lead time

On backorder

· Configured to order — request lead time
ATO Clean Ultrasonic Cleaner for ATO Atomizers
3D Lab
ATO Clean Ultrasonic Cleaner for ATO Atomizers
ATO Clean ultrasonic cleaner is a machine specifically designed for cleaning the ATO series parts exposed to powder during the atomization stage, offering a convenient and effective cleaning.

On backorder

· Configured to order — request lead time
ATO Cast Induction Vacuum Casting Furnace
3D Lab
ATO Cast Induction Vacuum Casting Furnace
The ATO Cast is a compact professional-grade induction vacuum casting furnace.

On backorder

· Configured to order — request lead time

Not sure which atomizer? We'll spec it to your alloy in 20 min.

Tell us the alloy, target PSD, and batch size. We'll recommend ultrasonic vs gas atomization, run a trial batch so you see real powder, and quote with install + training included.

Real materials engineer · not a sales rep Trial batch before you build the capability · NDA standard Install, training & parameter development included

Browse other atomizer options

Make your own metal powder in-house — the same systems we run to atomize what we sell and print.

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