Produce high-quality metal powders in-house with compact ultrasonic atomizers. Designed for R&D and small-batch production, these systems offer frequency-controlled particle sizing, clean spherical output, and low oxygen levels. Ideal for alloy development, material testing, and powder recycling, giving you more control, faster turnaround, and consistent performance.
See how your alloy atomizes before you choose a machine: 3D Lab material reports for 22 alloys, with particle size distribution, circularity and micrographs.
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Ultrasonic and brush cleaning of wire and rod feedstock before it reaches the ATO atomizer — set the cleaned length or weight and let it run.
Made to order
· Lead time 8–12 weeks · installation included
Longer atomization runs from rods on your ATO ultrasonic atomizer — round rods of 4 to 10 mm in self-locking collets, up to 1200 mm per load.
Made to order
· Lead time 8–12 weeks · installation included
Atomize your own alloys from a single rod on an ATO ultrasonic atomizer — 1 to 10 mm in diameter, up to 110 mm long, cast rods welcome.
Made to order
· Lead time 8–12 weeks · installation included
Continuous, automated wire feed for your ATO ultrasonic atomizer — standard welding-market wire, reactive or non-reactive, on extended spools.
Made to order
· Lead time 8–12 weeks · installation included
Induction melting in a crucible for your ATO ultrasonic atomizer — atomize feedstock of any shape and keep low-melting-point elements in the alloy.
Made to order
· Lead time 8–12 weeks · installation included
Sieve metal AM powder in an argon atmosphere, straight from the ATO atomizer powder container — ultrasonic vibration keeps the mesh open and the powder away from oxygen.
Made to order
· Lead time 8–12 weeks · installation included
Ultrasonic cleaning of every ATO atomizer component that touched powder — all parts at once, hands-free, in less than 30 minutes — so the next alloy starts clean.
Made to order
· Lead time 8–12 weeks · installation included
Cast your own feedstock rods for ATO atomizers — from any alloy you design or from AM scrap — with pre-melt purification and induction melting under vacuum.
Made to order
· Lead time 8–12 weeks · installation includedTell us the alloy, target PSD, and batch size. We'll recommend ultrasonic vs gas atomization, run a trial batch so you see real powder, and quote with install + training included.
Make your own metal powder in-house — the same systems we run to atomize what we sell and print.
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