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Atomizers

Produce high-quality metal powders in-house with compact ultrasonic atomizers. Designed for R&D and small-batch production, these systems offer frequency-controlled particle sizing, clean spherical output, and low oxygen levels. Ideal for alloy development, material testing, and powder recycling, giving you more control, faster turnaround, and consistent performance.
See how your alloy atomizes before you choose a machine: 3D Lab material reports for 22 alloys, with particle size distribution, circularity and micrographs.
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16 products

Showing 9–16 of 16 Atomizers

ATO Wipe Ultrasonic Wire and Rod Feedstock Cleaning System
3D Lab · Ultrasonic cleaning
ATO Wipe Ultrasonic Wire and Rod Feedstock Cleaning System

Ultrasonic and brush cleaning of wire and rod feedstock before it reaches the ATO atomizer — set the cleaned length or weight and let it run.

  • Wire on spools, plus a rod mode for the Single Rod Feeding System
  • Automatic and manual modes · integrated safety sensors
  • Installation, training and US service included · free powder samples
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included
ATO Multi Rod Feeding System for Ultrasonic Metal Atomizers
3D Lab
ATO Multi Rod Feeding System for Ultrasonic Metal Atomizers

Longer atomization runs from rods on your ATO ultrasonic atomizer — round rods of 4 to 10 mm in self-locking collets, up to 1200 mm per load.

  • Up to 1200 mm of rod per load with the extended tube container
  • Round rods 4–10 mm · collets 4, 6, 8 and 10 mm
  • Installation, on-site operator training and US service included in every quotation
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included
ATO Single Rod Feeding System for Ultrasonic Metal Atomizers
3D Lab
ATO Single Rod Feeding System for Ultrasonic Metal Atomizers

Atomize your own alloys from a single rod on an ATO ultrasonic atomizer — 1 to 10 mm in diameter, up to 110 mm long, cast rods welcome.

  • Rods 1–10 mm, 4–6 mm recommended, up to 110 mm long
  • Cast rods · upgradeable to a Custom Shape Feeder
  • Installation, on-site operator training and US service included in every quotation
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included
ATO Wire Feeding System for Ultrasonic Metal Atomizers
3D Lab
ATO Wire Feeding System for Ultrasonic Metal Atomizers

Continuous, automated wire feed for your ATO ultrasonic atomizer — standard welding-market wire, reactive or non-reactive, on extended spools.

  • Extended spools · fewer changes, longer runs
  • Reactive and non-reactive wire from the welding market
  • Installation, on-site operator training and US service included in every quotation
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included
ATO Induction Melting System (IMS) for Ultrasonic Metal Atomizers
3D Lab
ATO Induction Melting System (IMS) for Ultrasonic Metal Atomizers

Induction melting in a crucible for your ATO ultrasonic atomizer — atomize feedstock of any shape and keep low-melting-point elements in the alloy.

  • 200 cm³ standard crucible · larger on request
  • Irregular feedstock, scrap and rods · compatible with ATO rod feeders
  • Installation, on-site operator training and US service included in every quotation
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included
ATO Sieve Ultrasonic Metal Powder Sieving Station Under Argon
3D Lab · Ultrasonic Sieving
ATO Sieve Ultrasonic Metal Powder Sieving Station Under Argon

Sieve metal AM powder in an argon atmosphere, straight from the ATO atomizer powder container — ultrasonic vibration keeps the mesh open and the powder away from oxygen.

  • Same powder container as the ATO atomizers — transfer under argon
  • Screens chosen for your target cut · optional oxygen sensor
  • Installation, training and US service included · free powder samples
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included
ATO Clean Ultrasonic Cleaner for ATO Atomizer Components
3D Lab
ATO Clean Ultrasonic Cleaner for ATO Atomizer Components

Ultrasonic cleaning of every ATO atomizer component that touched powder — all parts at once, hands-free, in less than 30 minutes — so the next alloy starts clean.

  • Removes residue between material groups — no carry-over into the next batch
  • Double-filtration water system for a longer bath life
  • Installation, training and US service included · free powder samples
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included
ATO Cast Induction Vacuum Casting Furnace for Atomizer Feedstock Rods
3D Lab
ATO Cast Induction Vacuum Casting Furnace for Atomizer Feedstock Rods

Cast your own feedstock rods for ATO atomizers — from any alloy you design or from AM scrap — with pre-melt purification and induction melting under vacuum.

  • Built-in resistance furnace purifies the charge before casting
  • 120 mm rods for the Revolver Rod Feeding System · re-cast AM scrap
  • Installation, training and US service included · free powder samples
  • Lead time 8–12 weeks · 12-month warranty

Request a formal quotation →

Made to order

· Lead time 8–12 weeks · installation included

Not sure which atomizer? We'll spec it to your alloy in 20 min.

Tell us the alloy, target PSD, and batch size. We'll recommend ultrasonic vs gas atomization, run a trial batch so you see real powder, and quote with install + training included.

Real materials engineer · not a sales rep Trial batch before you build the capability · NDA on request Install, training & parameter development included

Browse other atomizer options

Make your own metal powder in-house — the same systems we run to atomize what we sell and print.

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