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Materials, Composite Tooling, Engineering, Jigs&Fixtures, LPBF (DMLS) 3D Printing Materials, Manufacturing, Metal Powders 3D Printing Materials, Nickel Base · Metal LPBF

Hastelloy X Powder for Additive Manufacturing | LPBF Compatible - 10 kg / 22 lbs

Extreme Heat Resistance. Oxidation Resistant. Built for AM.
Produce high-performance components with Hastelloy X powder engineered for demanding high-temperature environments. Hastelloy X powder is a high-temperature nickel alloy designed for additive manufacturing, offering excellent oxidation resistance and stable performance in extreme environments.

$1,150

Lot # and price held 7 days after order.
NDA standard Ships in 1–2 business days Spec-match guarantee on every lot
60+AM teams supplied
Lot-to-lotstable PSD & chemistry
COA + parametersin every order
Fast dispatchL.A. stock · M–F
Built for production teams

What your process engineer actually checks

Locked, traceable lot chemistry

Every lot ships with a COA documenting PSD, sphericity, flow rate, apparent density, and full chemistry — and a lot number you can trace. Aerospace and medical teams reorder 4+ times without re-qualifying.

Qualified parameters, not just powder

Validated parameter sets for EOS M 290, Renishaw 500Q, SLM 280, and our own AO Metal LPBF ship with the order. Load the profile and hit density on the first build — no parameter-development burn.

A materials engineer on the line

Questions on ferrite content, flowability, recyclate ratios, or HIP response? A materials engineer answers directly — not a contact-form bot. Most replies in under 4 hours, NDA standard.

About this product

Hastelloy X powder is a solid-solution strengthened nickel-chromium-iron alloy developed for high-temperature applications in additive manufacturing. Known in the industry as Alloy X and widely referenced as Nickel Alloy HX, this material delivers a unique combination of oxidation resistance, mechanical strength, and process stability.

PowderRange® X has been specifically optimized for additive manufacturing processes such as LPBF and EBM. Compared to conventional formulations, it offers reduced crack susceptibility and improved microstructural stability, making it highly suitable for complex geometries and critical components.

Unlike precipitation-hardened alloys, this material achieves its properties through solid-solution strengthening. As a result, it maintains stable mechanical performance across a wide temperature range, including extreme environments up to 2200°F (1204°C).

Due to its excellent resistance to oxidation and stress corrosion cracking, Nickel Alloy HX is widely used in aerospace and energy applications where reliability under thermal stress is essential.

Chemical Composition

Element wt% Element wt%
Nickel (Ni) Balance Titanium (Ti) 0.15
Chromium (Cr) 20.5 – 23.0 Carbon (C) 0.10
Iron (Fe) 17.0 – 20.0 Manganese (Mn) 0.50
Molybdenum (Mo) 8.0 – 10.0 Silicon (Si) 0.20
Cobalt (Co) 1.0 – 2.5 Phosphorus (P) 0.040
Tungsten (W) 0.20 – 1.00 Sulfur (S) 0.030
Aluminum (Al) 0.50 Boron (B) 0.010
Copper (Cu) 0.50 Oxygen (O) 0.10

Key Performance Benefits

  • Exceptional high-temperature strength
  • Outstanding oxidation resistance
  • Resistance to stress corrosion cracking
  • Stable AM processability
  • Non-magnetic material behavior

Markets

  • Aerospace
  • Energy
  • Industrial

Typical Applications

  • Turbine components
  • Afterburner parts
  • Furnace hardware
  • Heat-resistant structural components
  • High-temperature industrial systems
Brand Carpenter Additive
Technology Metal LPBF
Powder Package 10 kg bottle, 440 kg hopper, 840 kg hopper
PSD (particle size distribution) 15–45 micrometres
Printing Materials Metal Powders
Material Hastelloy X Nickel Alloy
Country of origin USA
Production Method Argon Gas Atomized, Vacuum Induction Melting Gas Atomization (VIGA)

Full documentation — TDS, SDS, batch COA, and parameter sets for the major LPBF platforms. Everything you need for qualification under AS9100 / ISO 13485 workflows.

Don't see your spec?

We atomize our own. Custom variants on request.

Tighter PSD, modified chemistry, custom blend? Our ATO atomization lab runs custom batches in 3–4 weeks. Biocompatible, refractory, proprietary — all in-house, verified before ship.

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Complete the workflow

What teams add to an order so the first build runs clean — handling, plates, and a sample to qualify before you commit volume.

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From process engineers running Hastelloy X Powder for Additive Manufacturing | LPBF Compatible - 10 kg / 22 lbs

Unedited feedback from customers who reorder Hastelloy X Powder for Additive Manufacturing | LPBF Compatible - 10 kg / 22 lbs.

★★★★★ 4.9 / 5 · 24 reviews
★★★★★

Same lot 4 times in a row. We stopped re-running parameter sweeps after the second order — density was identical to the first build.

MK
Marcus K. Process Engineer · Aerospace OEM
★★★★★

Asked about ferrite content on a Friday. A materials engineer answered Monday morning with actual data, not a sales pitch. That's why we keep ordering.

PS
Priya S. R&D Lead · Medical Devices
★★★★★

COA matches the bottle. PSD and flow are exactly what was on the sheet — we run it on a Renishaw 500Q and it hits density on the first try.

DR
Diego R. Production Lead · Energy

Common questions

Don't see yours? Email [email protected] — NDA standard, typical reply within 4 hours.

What is Hastelloy X powder used for?
It is used for high-temperature applications such as turbine components, furnace parts, and aerospace systems.
Is Hastelloy X suitable for additive manufacturing?
Yes, PowderRange® X is optimized for LPBF and EBM, offering improved process stability and reduced cracking.
How does Alloy X compare to Inconel 718 or 625?
Alloy X provides superior oxidation resistance at very high temperatures, while 718 and 625 are often preferred for strength and corrosion resistance in different ranges.
Does this material require heat treatment?
Yes, solution heat treatment is recommended to achieve optimal high-temperature performance.
What industries use Nickel Alloy HX?
Primarily aerospace, energy, and industrial sectors requiring heat-resistant materials.

Place your order, or talk to an engineer first

Order 316L direct, or send your application and we'll recommend the right alloy and PSD for your printer.

Add 316L to cart — $690