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In every order
- Full lot COA — PSD, sphericity, flow rate, chemistry
- Mutual NDA before any file or spec review
Materials, LPBF (DMLS) 3D Printing Materials, Metal Powders 3D Printing Materials, Titanium · DED, EBM, Metal LPBF
Ti-6Al-4V Grade 5 Titanium Powder (TC4) | 15–53 µm | LPBF Compatible – 10 kg / 22 lbs
High Strength. Lightweight. Aerospace-Ready. Stable, spherical powder for consistent AM processing.
Ti-6Al-4V Grade 5 titanium powder (TC4), 15–53 µm, produced in the USA using EIGA technology. High-performance alloy for additive manufacturing.
NDA standard
2 Business Days
Built for production teams
What your process engineer actually checks
Locked, traceable lot chemistry
Every lot ships with a COA documenting PSD, sphericity, flow rate, apparent density, and full chemistry — and a lot number you can trace. Aerospace and medical teams reorder 4+ times without re-qualifying.
A materials engineer on the line
Questions on ferrite content, flowability, recyclate ratios, or HIP response? A materials engineer answers directly — not a contact-form bot. Most replies in under 4 hours, NDA standard.
About this product
Amaero Ti-6Al-4V (Ti64, Grade 5) is the workhorse titanium alloy for laser powder bed fusion (LPBF): an outstanding strength-to-weight ratio, good corrosion resistance and excellent biocompatibility, for demanding aerospace, medical and motorsport parts.
Produced in the United States by Amaero — a specialist manufacturer of high-value titanium and refractory alloy powders for aerospace and defense — using crucible-free EIGA (electrode induction-melting gas atomization) for high sphericity, low oxygen and minimal interstitial contamination.
Why teams buy this powder from Additive Plus
- Genuine Amaero Ti-6Al-4V — EIGA-atomized for high sphericity, low oxygen and consistent flow.
- US-made aerospace feedstock — produced in Tennessee by a specialist building a domestic additive-manufacturing supply chain for aerospace and defense.
- Independently validated — Amaero’s Ti-6Al-4V has been tested at Auburn University’s NCAME against AMS 7015.
- Available in small, workable volumes — no large mill minimums.
- Full COA with every lot — PSD, chemistry, apparent density and flow rate, with a traceable lot number. Fast dispatch from Los Angeles; need ELI / Grade 23 or a tighter cut? Ask us — we also run our own atomization.
Standards & equivalents
- Made to the Ti-6Al-4V Grade 5 specification: ASTM F2924 / B348 · UNS R56400 · TC4 · 3.7165
- Machine type: F — LPBF · Particle size: 15–53 µm (custom cuts available) · Bottle: 10 kg / 22 lbs
- Quality: produced in the USA on dedicated Amaero lines via crucible-free EIGA for high sphericity and low interstitial pickup; processed under argon; full COA per lot. Amaero’s Ti-6Al-4V has been independently validated at Auburn University’s NCAME against AMS 7015.
Chemical composition
Typical chemistry (wt%) for Ti-6Al-4V Grade 5:
| Element | Content | Element | Content |
|---|---|---|---|
| Titanium (Ti) | Balance | Carbon (C) | ≤ 0.08% |
| Aluminum (Al) | 5.50–6.75% | Nitrogen (N) | ≤ 0.05% |
| Vanadium (V) | 3.50–4.50% | Hydrogen (H) | ≤ 0.015% |
| Iron (Fe) | ≤ 0.30% | Oxygen (O) | ≤ 0.20% |
| Yttrium (Y) | ≤ 0.005% | Others (total) | ≤ 0.40% |
Heat treatment & processing
- Process under argon shielding gas — titanium is reactive and must be handled accordingly.
- Stress relief / annealing is commonly applied; HIP is often used for fatigue-critical parts.
- Compatible with LPBF; by request also EBM and DED.
Key performance benefits
- High strength-to-weight ratio
- Excellent fatigue and fracture resistance
- Wear and corrosion resistant
- Excellent biocompatibility
- Stable powder behavior for repeatable AM results
Typical applications
- Aerospace and spacecraft structural components
- Gas-turbine and engine parts
- Medical implants (Grade 5; ELI / Grade 23 on request)
- Lightweight high-performance and motorsport components
Material comparison: Ti64 vs CoCrMo vs 316L
| Feature | Ti-6Al-4V | CoCrMo | 316L |
|---|---|---|---|
| Weight | Light | Heavy | Heavy |
| Strength-to-weight | Excellent | Good | Moderate |
| Wear resistance | Good | Excellent | Moderate |
| Biocompatible | Excellent | Yes | Yes |
| Typical use | Aerospace, implants | Wear-critical implants | Corrosion-critical |
Compatible 3D printing systems
Open-parameter LPBF / DMLS platforms this powder runs on.
EOS
M 290 · M 300-4 · M 400
SLM Solutions / Nikon
SLM 280 · 500
Renishaw
AM 400 · RenAM 500
DMG Mori · TRUMPF
Lasertec · TruPrint
Farsoon · Xact Metal
FS series · XM
Velo3D · Aconity3D
Sapphire · MIDI/ONE
3D Systems · BLT
DMP Flex/Factory · BLT-S
Eplus3D · and more
EP-M series · other open-parameter LPBF
This powder is machine-agnostic within its rated particle-size cut — it runs on any open-parameter LPBF / DMLS system; process parameters may need tuning per platform. Need a different cut, a specific machine qualified, or an official purchase request?
| Brand | Amaero |
| Technology | DED, EBM, Metal LPBF |
| Powder Package | 10 kg bottle, 5 kg bottle |
| PSD (particle size distribution) | 15–53 micrometres |
| Printing Materials | Metal Powders |
| Material | Ti-6Al-4V Grade 5 (TC4) |
| Country of origin | USA |
| Production Method | EIGA (Electrode Induction Gas Atomization) |
Don't see your spec?
We atomize our own. Custom variants on request.
Tighter PSD, modified chemistry, custom blend? Our ATO atomization lab runs custom batches in 3–4 weeks. Biocompatible, refractory, proprietary — all in-house, verified before ship.
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· 1–2 Business DaysFrom process engineers running Ti-6Al-4V Grade 5 Titanium Powder (TC4) | 15–53 µm | LPBF Compatible – 10 kg / 22 lbs
Unedited feedback from customers who reorder Ti-6Al-4V Grade 5 Titanium Powder (TC4) | 15–53 µm | LPBF Compatible – 10 kg / 22 lbs.
★★★★★
Same lot 4 times in a row. We stopped re-running parameter sweeps after the second order — density was identical to the first build.
MK
Marcus K.
Process Engineer · Aerospace OEM
★★★★★
Asked about ferrite content on a Friday. A materials engineer answered Monday morning with actual data, not a sales pitch. That's why we keep ordering.
PS
Priya S.
R&D Lead · Medical Devices
★★★★★
COA matches the bottle. PSD and flow are exactly what was on the sheet — we run it on a Renishaw 500Q and it hits density on the first try.
DR
Diego R.
Production Lead · Energy
Common questions
Don't see yours? Email [email protected] — NDA standard, typical reply within 4 hours.
What is Ti64 titanium powder?
Ti64, or Ti-6Al-4V ELI, is a high-performance titanium alloy powder. A high-strength alpha-beta titanium alloy widely used in additive manufacturing for structural and high-performance applications.
Is this powder suitable for LPBF or mainly for EBM?
Ti-6Al-4V Grade 5 can be used in both LPBF and EBM. However, it is more commonly selected for EBM due to its higher oxygen content, while Grade 23 (ELI) is often preferred for LPBF when higher ductility is required.
What is the advantage of EIGA-produced titanium powder?
EIGA (Electrode Induction Gas Atomization) produces highly spherical powder with very low contamination levels. This results in better flowability, more stable builds, and reduced risk of inclusions compared to some other atomization methods
How consistent is the powder from batch to batch?
The powder is produced under tightly controlled conditions in the USA, ensuring consistent chemistry, particle size distribution, and repeatable performance across batches—critical for production environments.
Can I use this powder for aerospace-qualified parts?
Yes. Ti-6Al-4V Grade 5 is widely used in aerospace applications. However, final qualification depends on your process parameters, machine setup, and certification requirements.
What particle size should I choose for my machine?
15–53 µm is a versatile range suitable for many LPBF systems. For EBM or DED, coarser distributions may be preferred. We can help match PSD to your specific machine and application.
How does this compare to Grade 23 (ELI)?
Grade 5 offers higher strength, while Grade 23 has lower oxygen content, giving it better ductility and fracture toughness. Grade 23 is typically used in medical and critical LPBF applications.
Is the powder ready to use, or does it require conditioning?
The powder is delivered ready for use. Standard handling practices (dry storage, sieving if required by your process) are recommended to maintain performance.
What industries typically use this material?
Aerospace, defense, medical, and high-performance industrial sectors where strength, weight reduction, and corrosion resistance are critical.
Place your order, or talk to an engineer first
Order Ti-6Al-4V Grade 5 Titanium Powder (TC4) | 15–53 µm | LPBF Compatible – 10 kg / 22 lbs direct, or talk to materials engineer