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Materials, Dental, DLP 3D Printing Materials, Jigs&Fixtures, Medical, Resin 3D Printing Materials · LSPc, DLP

Nexa3D KeyModel Ultra Model Resin for XiP – Dental & Orthodontic | 1 kg

Fast, dimensionally stable resin for dental and orthodontic models on the XiP.

  • ✓ Crisp detail and stable dimensions for aligner and restorative models
  • ✓ Trims and scans cleanly for lab workflows
  • ✓ 1 kg cartridge for Nexa3D XiP and XiP Pro (LSPc)

$95

Prices follow supplier cost and stock availability and are updated regularly. The price you see is today's price — once you order, it's held for 7 days.
NDA standard 2 Business Days
60+AM teams supplied
Batch-to-batchconsistent viscosity & cure
Profiles + datasheetin every order
Fast dispatchL.A. stock · M–F

What your lab manager actually checks

A model that still matches the scan

1700 MPa tensile modulus and 5% elongation are post-cure numbers, and they are what let a margin be ditched by hand without chipping. The cartridge carries the validated XiP profile and we share the wash and cure settings, so the model you thermoform on is the model you designed.

A materials engineer on the line

Layer height, orientation, post-cure and thermoforming release — answered by engineers who print Nexa3D LSPc in-house. Sub-4h reply, NDA standard.

50 MPa
Tensile strength
1940 MPa
Flexural modulus
100 / 50 µm
Model / die layers
XiP / XiP Pro
Compatible printers
1 kg
Smart cartridge
About this product

Nexa3D KeyModel Ultra is the KeyPrint model resin in a 1 kg smart cartridge for the Nexa3D XiP and XiP Pro — a fast, dimensionally stable material for aligner thermoforming models, removable dies and restorative models that trim and carve without chipping.

Nexa3D KeyModel Ultra dental resin – 3D printed arch model with a clear thermoformed aligner
A KeyModel Ultra arch model with the aligner thermoformed over it.

Why dental labs choose KeyModel Ultra

Four properties that decide whether a model survives the rest of the workflow.

Dimensionally stable

1700 MPa tensile modulus and 1940 MPa flexural modulus (ASTM D638 / D790) — models hold their geometry between print and thermoforming.

Clean thermoforming release

Formulated so the pressure-formed sheet lifts off cleanly instead of grabbing the model surface and taking detail with it.

Carves without chipping

70 MPa flexural strength with 5% elongation at break — margins can be trimmed and ditched by hand without the edge crumbling.

Fast LSPc throughput

Prints at 100 µm layers for thermoforming models and 50 µm for dies — the throughput a lab needs to clear a day of cases.

From cartridge to finished model

Three steps that decide whether the model matches the scan.

Step 01
Print on LSPc

Drop the cartridge into the XiP or XiP Pro. The NFC chip loads the validated KeyModel Ultra profile in NexaX — 100 µm for models, 50 µm for dies.

Step 02
Wash

Clean in xCLEAN or IPA and keep soak times short. An over-soaked model loses crisp margins, which is exactly what you printed it for.

Step 03
Cure

UV post-cure at 405 nm to reach the published mechanical values, then trim, ditch and thermoform as your workflow requires.

Technical specifications

Values from the Nexa3D / KeyPrint KeyModel Ultra technical data sheet, fully post-cured.

Property Value Method
Tensile strength 50 MPa ASTM D638
Tensile modulus 1700 MPa ASTM D638
Elongation at break 5 % ASTM D638
Flexural strength 70 MPa ASTM D790
Flexural modulus 1940 MPa ASTM D790
Layer heights 100 µm thermoforming models · 50 µm dies —
Pack 1 kg smart cartridge (XiP, XiP Pro) —

Typical applications

Where a stable, carve-able model resin earns its place in the lab.

Aligner models
Thermoforming at 100 µm layers
Removable dies
50 µm layers, ditched margins
Restorative models
Crown and bridge case work
Retainer and appliance models
Pressure-formed retainers
Tell us your case mix, layer height and thermoforming setup — a materials engineer will confirm whether KeyModel Ultra and your cure schedule fit the lab. Sub-4h reply, NDA standard.

Why source through Additive Plus

  • Genuine Nexa3D KeyPrint resin from US stock — lot-consistent material, no grey-market repackaging.
  • LSPc workflow support — validated NexaX profiles, wash and cure dialled in for the published properties.
  • Full chain in one place: resin, wash and cure stations, spares and service.
  • Under 24h response from engineers who run these machines in-house.
Brand Nexa3D
Available colors Translucent
Weight 1 kg
Country of origin USA
Printing Materials Resins
Platform XiP
Technology LSPc, DLP
Resin Type Dental, General
Application Dental, Jigs & Fixtures, Medical
Want proof before a full cartridge?

Send us one of your model files and we'll print a paid benchmark model in KeyModel Ultra in California — cured to the published schedule so you can thermoform on it and judge the release yourself.

Common questions

Don't see yours? Email [email protected] — NDA standard, typical reply within 4 hours.

Which printers does the 1 kg KeyModel Ultra cartridge fit?
This 1 kg smart cartridge is the Nexa3D XiP and XiP Pro format. It drops in and the NFC chip hands NexaX the validated KeyModel Ultra profile and lot data, so exposure is not something you tune by hand. NXE 400 and 400Pro machines feed from bottles and take the 5 kg KeyModel Ultra Ivory pack instead. If you are not certain which format your machine uses, send us the serial number and we will confirm before the order ships.
What layer height should I print KeyModel Ultra at?
KeyPrint validates KeyModel Ultra at 100 µm for thermoforming models and 50 µm for removable dies and detailed restorative models. The 100 µm setting is the throughput choice for a lab clearing aligner cases; 50 µm is for work where the margin has to be read under magnification. Both profiles ship with the cartridge. If your case mix is mostly one or the other, we can help you plan a build plate layout that keeps the printer busy overnight.
Does KeyModel Ultra release cleanly when thermoforming?
Clean release is one of the properties KeyPrint formulates KeyModel Ultra for — the pressure-formed sheet lifts without grabbing the model surface. That only holds if the model is properly washed and fully post-cured: residual uncured resin on the surface is what makes a sheet stick and tears detail off the model. Wash briefly, dry completely, then cure at 405 nm before the model goes anywhere near the thermoforming machine.
Can I trim and ditch margins on a KeyModel Ultra model?
Yes — that is what the 70 MPa flexural strength and 5% elongation at break are there for. The material carves and ditches by hand without the margin edge crumbling, which is the usual failure mode on brittle model resins. Use a sharp bur and light pressure as you would on stone. If your technicians work a lot of die margins, consider printing dies at 50 µm so the printed edge is already crisp before any hand work.
What wash and cure equipment does KeyModel Ultra need?
You need a wash station and a 405 nm cure unit; neither comes with the resin. The Nexa3D Wash+Cure handles both for the XiP in one desktop unit, and xCLEAN or IPA serves as the wash solvent. Keep wash times short so the model does not swell and lose margin definition. We supply the wash and cure hardware, the solvent and the spares alongside the resin, so the whole chain and its support come from one place.
Is KeyModel Ultra suitable for patient-contact appliances?
No. KeyModel Ultra is a model and die material — models, dies and thermoforming formers. The appliance itself is the thermoformed sheet or a purpose-built appliance resin, not the printed model. For patient-contact printed appliances we stock the KeyPrint materials formulated and tested for those indications, such as KeySplint Soft for splints and nightguards. Always confirm indications against the current KeyPrint instructions for use for your region.
How should the cartridge be stored?
Keep the cartridge sealed, upright and out of daylight and UV lamps — photopolymer cures slowly in ambient light. Store at normal indoor room temperature rather than an unheated store or a hot vehicle. Agitate before printing so the resin is homogeneous. Each cartridge is labelled with its lot and expiry; work from that date instead of a rule of thumb, and never decant used vat resin back into a sealed cartridge.

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Order Nexa3D KeyModel Ultra Model Resin for XiP – Dental & Orthodontic | 1 kg direct, or talk to materials engineer

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