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Atomizers, Peripheral Devices · Ultrasonic atomization

ATO Wipe | Ultrasonic Feedstock Cleaning System for Metal Powder Production

A compact ultrasonic wire and rod cleaning system designed to ensure maximum feedstock purity for metal powder atomization. By combining ultrasonic cleaning with mechanical brushing, it removes surface contaminants before atomization—protecting powder quality and process stability.
Lot # and price held 7 days after order.
NDA standard Ships in 1–2 business days Spec-match guarantee on every lot
60+AM teams supplied
Lot-to-lotstable PSD & chemistry
COA + parametersin every order
Fast dispatchL.A. stock · M–F
Built for production teams

What your process engineer actually checks

Locked, traceable lot chemistry

Every lot ships with a COA documenting PSD, sphericity, flow rate, apparent density, and full chemistry — and a lot number you can trace. Aerospace and medical teams reorder 4+ times without re-qualifying.

Qualified parameters, not just powder

Validated parameter sets for EOS M 290, Renishaw 500Q, SLM 280, and our own AO Metal LPBF ship with the order. Load the profile and hit density on the first build — no parameter-development burn.

A materials engineer on the line

Questions on ferrite content, flowability, recyclate ratios, or HIP response? A materials engineer answers directly — not a contact-form bot. Most replies in under 4 hours, NDA standard.

About this product

ATO Wipe is an all-in-one feedstock cleaning solution engineered to work seamlessly with ATO ultrasonic metal atomizers, including ATO Lab Plus. It prepares wire or rod feedstock by removing oils, oxides, particles, and surface residues that negatively affect powder quality.

By cleaning the material before melting and atomization, ATO Wipe helps achieve more consistent powder morphology, lower contamination levels, and higher repeatability between production runs.

 

Why Feedstock Cleaning Matters

Contaminated wire or rods introduce impurities directly into the molten pool, increasing oxygen content, inclusions, and process instability. ATO Wipe eliminates this risk at the source—before atomization begins.
Key benefits:

  • Improved powder purity

  • More stable atomization process

  • Reduced risk of defects in final powder

  • Higher repeatability between batches

 

Key Features & Benefits

  • Ultrasonic + mechanical cleaning for deep surface decontamination

  • Automatic and manual cleaning modes

  • Wire and rod compatibility

  • Rods cleaning mode for use with SRFS systems

  • Precision wire positioning on spools

  • Selectable cleaned wire length or weight

  • Integrated safety systems and sensors

  • Compact, lab-friendly design

Seamless Integration with ATO Atomizers

ATO Wipe is designed as a native part of the ATO ecosystem. It installs directly upstream of the atomization process, ensuring that only properly cleaned feedstock enters the melting and ultrasonic atomization stage.

Compatible with:

  • ATO Lab Plus

  • ATO Sparq

  • Other ATO feedstock feeding systems

Part of the ATO Metal Powder Production Suite

ATO Wipe integrates with the ATO Metal Powder Production Suite, forming a complete workflow for powder quality management:

  • Atomization

  • Powder cleaning & drying

  • Sieving

  • Handling and reuse

Who It’s For

  • Research laboratories

  • Additive manufacturing material developers

  • Universities and institutes

  • Production environments requiring maximum powder quality

 

ATO Metal Powder Production Suite

Brand 3D Lab
Country of origin Poland
Technology Ultrasonic atomization

Full documentation — TDS, SDS, batch COA, and parameter sets for the major LPBF platforms. Everything you need for qualification under AS9100 / ISO 13485 workflows.

Don't see your spec?

We atomize our own. Custom variants on request.

Tighter PSD, modified chemistry, custom blend? Our ATO atomization lab runs custom batches in 3–4 weeks. Biocompatible, refractory, proprietary — all in-house, verified before ship.

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What teams add to an order so the first build runs clean — handling, plates, and a sample to qualify before you commit volume.

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From process engineers running ATO Wipe | Ultrasonic Feedstock Cleaning System for Metal Powder Production

Unedited feedback from customers who reorder ATO Wipe | Ultrasonic Feedstock Cleaning System for Metal Powder Production.

★★★★★ 4.9 / 5 · 24 reviews
★★★★★

Same lot 4 times in a row. We stopped re-running parameter sweeps after the second order — density was identical to the first build.

MK
Marcus K. Process Engineer · Aerospace OEM
★★★★★

Asked about ferrite content on a Friday. A materials engineer answered Monday morning with actual data, not a sales pitch. That's why we keep ordering.

PS
Priya S. R&D Lead · Medical Devices
★★★★★

COA matches the bottle. PSD and flow are exactly what was on the sheet — we run it on a Renishaw 500Q and it hits density on the first try.

DR
Diego R. Production Lead · Energy

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