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With every system
- Install, commissioning & training Set up and dialed in at your site
- Applications engineering Change-over routine matched to your alloys
Atomizers, Peripheral Devices
ATO Clean Ultrasonic Cleaner for ATO Atomizers
ATO Clean ultrasonic cleaner is a machine specifically designed for cleaning the ATO series parts exposed to powder during the atomization stage, offering a convenient and effective cleaning.
Price held 7 days after order.
Install + training included
Tailored service plan
What your process engineer actually checks
About this product
The ATO Clean ultrasonic cleaner strips residual metal powder from every ATO atomizer component that contacts powder during a run — hands-free, all parts in one session under 30 minutes. It’s the step that lets you switch alloys without carrying the last material’s chemistry into the next batch.
Why teams run it between alloys
Clean parts keep each powder’s composition pure and cut change-over time.
No cross-contamination
Removes residual powder from wetted parts so the next alloy’s chemistry stays on spec.
All parts, one session
The chamber holds every powder-contact component at once and finishes in under 30 minutes.
Cavitation reach
High-frequency ultrasound lifts powder from hard-to-reach areas that manual scrubbing can’t.
Double-filtration bath
Two-stage filtration pulls impurities from the circulating water, keeping the liquid effective longer.
How an alloy change-over works
Strip down, clean, and run the next material — no carry-over.
Step 01
Strip down
Pull the ATO components that contacted powder and load them into the cleaning chamber together.
Step 02
Ultrasonic clean
Cavitation bubbles lift residual powder from every surface — hands-free, in under 30 minutes.
Step 03
Back to atomizing
Reassemble the clean parts and run your next alloy with no carry-over from the previous material.
Where the ATO Clean earns its place
Any operation that runs more than one material through an atomizer.
Alloy change-overs
Switch material groups without contamination
Multi-material labs
Many alloys on a single atomizer
Reactive & precious metals
Protect high-value powder purity
Contract atomization
Clean between customer jobs
AM powder production
Consistent batch-to-batch chemistry
Routine maintenance
Fast, repeatable component cleaning
Pairs with the ATO powder chain
The ATO Clean cleans the machine; these keep the powder itself in spec.
Running more than one alloy on your atomizer? — a materials engineer will size the ATO Clean to your components and change-over cadence. Sub-4h reply, NDA standard.
| Brand | 3D Lab |
| Country of origin | Poland |
Product videos
Not sure which atomizer fits your alloy?
We run custom batches too. Try before you build the capability.
Want to validate an alloy before buying the system? Our ATO lab runs a custom batch for you in 3–4 weeks — biocompatible, refractory, proprietary — so you see real powder before committing to in-house atomization.
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ATO Pure | Ultrasonic Metal Powder Cleaning & Drying System
ATO Pure is an ultrasonic cleaning-and-drying station that reconditions used or freshly atomized metal powder — removing sub-5 µm fines, surface films and moisture, then drying it for reuse.
- ✓ Ultrasonic cleaning + integrated drying in one automated cycle
- ✓ Removes ultra-fine particles while preserving particle sphericity
- ✓ Recovers degraded powder — extends lifecycle, cuts material cost
- ✓ Lead time: configured to order — request current lead time
On backorder
· Configured to order — request lead time
Atomizers
ATO Multi Rod Feeding System
The ATO Multi Rod Feeding System feeds multiple round rods — 4 to 10 mm diameter in self-locking collets, up to 1200 mm total length — into an ATO ultrasonic atomizer for longer, less-attended runs.
- ✓ Up to 1200 mm total rod length in an extended tube container
- ✓ Round rods 4–10 mm in self-locking collets (4, 6, 8, 10 mm)
- ✓ Longer runs, fewer reloads than single-rod feeding
- ✓ Lead time: configured to order — request current lead time
On backorder
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ATO Single Rod Feeding System
The ATO Single Rod Feeding System feeds rod feedstock — 1 to 10 mm diameter, up to 110 mm long, including cast rods — directly into an ATO ultrasonic atomizer.
- ✓ Atomizes rods 1–10 mm diameter (best on 4–6 mm), up to 110 mm long
- ✓ Works with cast rods — atomize as-cast alloys directly
- ✓ Upgradeable to a Custom Shape Feeder for non-standard feedstock
- ✓ Lead time: configured to order — request current lead time
On backorder
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ATO Wipe | Ultrasonic Feedstock Cleaning System for Metal Powder Production
ATO Wipe is an ultrasonic wire-and-rod cleaning station that prepares feedstock for ultrasonic atomization — stripping oils, oxides and residues before the metal reaches the melt.
- ✓ Ultrasonic + mechanical brushing for deep surface decontamination
- ✓ Wire and rod compatible · automatic and manual modes
- ✓ Native to the ATO suite — feeds ATO Lab Plus, ATO Sparq and rod feeders
- ✓ Lead time: configured to order — request current lead time
On backorder
· Configured to order — request lead time
Atomizers
ATO Passivation Module
The ATO Passivation Module is an automated safety system that passivates reactive metal powder — dosing controlled oxygen into the sealed container to build a protective oxide layer before it is opened.
- ✓ Controlled oxygen dosing builds a uniform protective oxide layer
- ✓ No ignition or explosion risk when the container is opened
- ✓ Automated, hands-off 1–2 hour cycle · works with ATO containers
- ✓ Lead time: configured to order — request current lead time
On backorder
· Configured to order — request lead time
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ATO Lab Plus Ultrasonic Metal Powder Atomizer – Reactive & Refractory Alloys | 20–120 µm
Benchtop ultrasonic atomizer for reactive and refractory alloys — 20–120 µm frequency-tuned powder, up to 0.3 L/h, atomized in an inert argon atmosphere for low-oxygen AM feedstock.
- ✓ Produce your own Ti, Al, Zr, NiTi and HEA powder in-house
- ✓ Narrow PSD set by ultrasonic frequency · spherical, high-flow particles
- ✓ Lab-scale footprint on 400 V 3-phase — no dedicated powder facility
- ✓ Lead time: configured to order — request current lead time
Prints Aluminium, Copper, HEA alloys, Magnesium, Nickel, Reactive metals, Refactory metals, Stainless Steel, Titanium
On backorder
· Configured to order — request lead timeFrom materials teams running ATO Clean Ultrasonic Cleaner for ATO Atomizers
Unedited feedback from labs who bought and run ATO Clean Ultrasonic Cleaner for ATO Atomizers.
★★★★★
We validated our alloy on a trial batch first, then bought the system. Zero surprises bringing atomization in-house.
MK
Marcus K.
Materials Lead · Aerospace R&D
★★★★★
Asked about PSD control for a fine-cut powder. A materials engineer walked us through the parameters, not a sales pitch.
PS
Priya S.
Process Engineer · Medical Devices
★★★★★
Install and training were hands-on with people who atomize daily. Our first in-house batch met PSD spec.
DR
Diego R.
R&D Lead · University
Common questions
Don't see yours? Email [email protected] — NDA standard, typical reply within 4 hours.
What does the ATO Clean do?
It's an ultrasonic cleaner for the ATO atomizers. It removes residual metal powder from the machine components that contact powder during atomization, in a single hands-free cycle.
Why is cleaning between alloys important?
Residue left on atomizer parts carries into the next batch and shifts its chemistry. Cleaning between material groups keeps each powder's composition pure.
How long does a cleaning cycle take?
All powder-contact components clean together in under 30 minutes — much faster than manual part-by-part scrubbing.
Does it clean all components at once?
Yes. The cleaning chamber is sized to hold every powder-exposed ATO component in one session.
How does it keep the cleaning water effective?
A double-filtration system removes impurities and residues from the circulating water, so the bath keeps its cleaning properties longer.
Which atomizers is it compatible with?
It's built for the ATO ultrasonic atomizer series and optimized for their specific components. Talk to an applications engineer to confirm fit for your setup.
Place your order, or talk to an engineer first
Order ATO Clean Ultrasonic Cleaner for ATO Atomizers direct, or talk to materials engineer