QNESS 10 / 60 A+

hardness tester series Qness 10 / 60 takes micro hardness testing to a whole new level

Need an official request?

  • Description
  • Details
  • Materials
  • Documents
  • Videos
  • Review

Description

PRODUCT ADVANTAGES

• Wide test force range (0.25 g – 62.5 kg)
• Ready to Test package, includes: ASTM+DAkkS certified Vickers diamond and 5x / 20x / 50x lenses
• Dynamic test turret with 8-position tool changer
• Qpix Control2 Software with innovative 3D operation

• Modular activation of INSPECT microscopy features
• Fully automated, unmanned test and analysis cycles
• XYZ axis control with direct optical path measuring system (table position accuracy of +/- 2 µm)
• Variant A+ only: Sample image camera with automatic image acquisition (52 x 39 mm)

• Wide test force range (0.25 g – 62.5 kg)
• Ready to Test package, includes: ASTM+DAkkS certified Vickers diamond and 5x / 20x / 50x lenses
• Dynamic test turret with 8-position tool changer
• Qpix Control2 Software with innovative 3D operation

• Modular activation of INSPECT microscopy features
• Fully automated, unmanned test and analysis cycles
• XYZ axis control with direct optical path measuring system (table position accuracy of +/- 2 µm)
• Variant A+ only: Sample image camera with automatic image acquisition (52 x 39 mm)

REVOLUTIONARY OPTIC SYSTEM
The QATM-developed, in-house manufactured lens system sets new standards. As well as providing crystal clear image quality for hardness testing, Koehler illumination uses white LED light and motor-operated aperture shuttering to produce ideal contrast, even for high magnification images.

Experienced metallurgists agree the image quality provided by the Qness 10 / 60 A+ is comparable in all aspects with that of established sophisticated microscopes. The up-to-date concept and new lenses in the optic system enable the device to completely meet even the strictest physical ‘test system definition’ requirements in compliance with DIN EN ISO6507-1/2:2018.

REVOLUTIONARY OPTIC SYSTEM
The QATM-developed, in-house manufactured lens system sets new standards. As well as providing crystal clear image quality for hardness testing, Koehler illumination uses white LED light and motor-operated aperture shuttering to produce ideal contrast, even for high magnification images.

Experienced metallurgists agree the image quality provided by the Qness 10 / 60 A+ is comparable in all aspects with that of established sophisticated microscopes. The up-to-date concept and new lenses in the optic system enable the device to completely meet even the strictest physical ‘test system definition’ requirements in compliance with DIN EN ISO6507-1/2:2018.

FEATURES

Test space lightning
Vertical concept with 2 Z-axes
8-Position tool changer
New Rockwell Test Method
Digital caliper
Test space lightning
Vertical concept with 2 Z-axes
8-Position tool changer
New Rockwell Test Method
Digital caliper

All devices are equipped with the new LED work space lighting: Simplified positioning of samples for single-piece tests.

There are decisive benefits in distributing vertical movement across 2 axes. Via the first Z-axis there is dynamic motion control, allowing the indenter to be positioned towards the test surface quickly and conveniently at up to 30mm/s. The additional second Z-axis in the QATM system offers a high-resolution positioning system for greater precision in force application and focusing.

Up to 8 different test diamonds or lenses can be mounted to the ultra-modern turret of the Vickers / Knoop / Brinell hardness tester. The compact structure is angled at 20° to guarantee excellent test room visibility.

The newly developed hardness testing modules serve as modular indenter holders enabling plug-and-play retrofitting of Brinell and Knoop test equipment at any time after delivery.

In addition to the Vickers, Knoop and Brinell optical methods, Rockwell measurements can now also be carried out with the new micro hardness testers. A special Rockwell test module has been developed for this purpose.

The digital caliper is compatible with the Qpix Control2 system and reads the dimensions, height and diameter of components wirelessly and at the push of a button, entering them into the software. The test head height control in the A+ hardness tester enables the test height to be reached completely automatically with no need for manual input.

All devices are equipped with the new LED work space lighting: Simplified positioning of samples for single-piece tests.

There are decisive benefits in distributing vertical movement across 2 axes. Via the first Z-axis there is dynamic motion control, allowing the indenter to be positioned towards the test surface quickly and conveniently at up to 30mm/s. The additional second Z-axis in the QATM system offers a high-resolution positioning system for greater precision in force application and focusing.

Up to 8 different test diamonds or lenses can be mounted to the ultra-modern turret of the Vickers / Knoop / Brinell hardness tester. The compact structure is angled at 20° to guarantee excellent test room visibility.

The newly developed hardness testing modules serve as modular indenter holders enabling plug-and-play retrofitting of Brinell and Knoop test equipment at any time after delivery.

In addition to the Vickers, Knoop and Brinell optical methods, Rockwell measurements can now also be carried out with the new micro hardness testers. A special Rockwell test module has been developed for this purpose.

The digital caliper is compatible with the Qpix Control2 system and reads the dimensions, height and diameter of components wirelessly and at the push of a button, entering them into the software. The test head height control in the A+ hardness tester enables the test height to be reached completely automatically with no need for manual input.

High-resolution sample image (HRI)
Customer-specific sample holder
Exact positioning and a large test space
Different test heights
Even larger work room
High-resolution sample image (HRI)
Customer-specific sample holder
Exact positioning and a large test space
Different test heights
Even larger work room

If high-quality images of larger areas are required (e.g. for weld seam measurements), the area can be scanned using the HRI function. The Qpix Control 2 software automatically combines the individual images into one large overall image.

Identical samples can be set up in the software in scale as a 3D model.

All 3 axes are equipped with incremental measuring system. The axes and turret can be positioned to an accuracy of 4 μm, so the perfect solution for classic micro hardness testing. Series measurements can be repeatedly and accurately approached.

The unique construction of the highly-dynamic tool changer turret allows the positioning of test pieces at various heights within the test area. Innovative CAS technology protects the unit from collisions.

The optional large slide doubles the test table surface area to 300 x 120 mm. If required, the test height can also be extended from 150 mm to 260 mm.

If high-quality images of larger areas are required (e.g. for weld seam measurements), the area can be scanned using the HRI function. The Qpix Control 2 software automatically combines the individual images into one large overall image.

Identical samples can be set up in the software in scale as a 3D model.

All 3 axes are equipped with incremental measuring system. The axes and turret can be positioned to an accuracy of 4 μm, so the perfect solution for classic micro hardness testing. Series measurements can be repeatedly and accurately approached.

The unique construction of the highly-dynamic tool changer turret allows the positioning of test pieces at various heights within the test area. Innovative CAS technology protects the unit from collisions.

The optional large slide doubles the test table surface area to 300 x 120 mm. If required, the test height can also be extended from 150 mm to 260 mm.

  • Brand QATM
  • Test force range Qness 10 A+: 20 gf - 10 kgf (0.196 - 98.07 N) Qness 60 A+: 0.25 gf - 62.5 kgf (0.00245 - 612.92 N)
  • Test method Vickers, Knoop, Brinell, Rockwell (option)
  • Test sequence Fully automated / electronic force application
  • Z-axis Dynamic, automated (CAS-Technic)
  • Z-axis travelling distance 150 mm (5.91“); Option: 260 mm (10,2“)
  • Throat depth 170 mm (6.69“)
  • Tool positions 8-fold motorized tool changer max. 3 hardness testing modules, max. 7 lenses
  • Camera system 5 Mpixel - CMOS color, USB3.0
  • Optical system Upright microscope with Koehler lighting
  • Aperture diaphragm motorized
  • Lenses XLED 2x, 2.5x, 5x, 10x, 20x, 50x, 100x
  • Lens types Standard (Achromat) and High Quality (Semi-apochromat) for hardness testing and microscopy XLED for optimised Brinell hardness testing
  • Field of view (acc. to equipment) 0.074x0.055 mm (100x) to 2.80x2.10 mm (XLED 2)
  • Test anvil / XY cross slide Automatic cross slide
  • Table size 150 x 120 mm (5.91 x 4.72“); Option 300 x 120 mm (11.8 x 4.72“)
  • Traverse path at cross slide X 150, Y 150 mm (5.91 x 5.91“); Option: X 300 x Y 150 mm (11.8 x 5.91“)
  • Control elements Emergency stop, Start button, Joystick Z-axis
  • Software Qpix Control2 "M"
  • Max. workpiece weight 50 kg (110 lbs)
  • Weight of basic device 60 kg (132.3 lbs)
  • Included basic equipment Indenter Vickers ASTM + DAkkS; Lens 5x, 20x, 50x
  • Interfaces 1 x USB 3.0
  • Power supply 100 – 240 V ~1/N/PE, 45-65 Hz

Videos