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LPBF Metal 3D Printing Service.
Dense metal parts, engineered to spec.

Fully dense (>99.5%) metal parts in 7 production alloys — 316L, 17-4PH, maraging tool steel, AlSi10Mg, Ti-6Al-4V, Inconel 718 and CuCrZn. 20–60 µm layers, ±0.1 mm tolerance, with heat treatment, HIP and CNC finishing — quoted instantly, with a named engineer in Los Angeles.

Complex geometry & internal channels Based in Los Angeles From $50 · order online NDA standard
★★★★★ 5.0 on Google · 150+ teams in 23 countries · one named engineer, from quote to delivery
Trusted by
UCI — University of California, Irvine Waymo ACRC SAT NVE NTU
We atomize, qualify & print metal
Powder — gas-atomized, lot-traceable, in-house ATO line Printer — LPBF / DMLS run & calibrated in our shop Part — heat-treated, HIP'd & finished in L.A.
New customer First-time customers — free DfAM review + NDA on your first order. Get an instant price

Read in your browser — live pricing, your file stays private until you order. LPBF metal preselected.

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Instant prices cover the production alloys priced by part volume and weight tier. Heat treatment, HIP and CNC finishing of critical features are confirmed by your engineer on review.

Two ways to order.

Order online in minutes, or talk to an engineer first — same team, same QC either way.

Guided · flight & medical parts

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For HIP'd, fatigue-critical or certified aerospace and medical programs — right the first time.

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    Call us, or request a callback. Custom NDA if your program needs one.
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    An engineer reviews your part and sends a firm quote — with alloy, orientation and DfAM tips to de-risk the build.
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    Approve by web link or P.O. — into production on the same AS9100-aligned QC standard.
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The technology

What is LPBF metal 3D printing — and when to choose it.

Laser Powder Bed Fusion (LPBF) — also sold as DMLS or SLM — fully melts a bed of fine metal powder, layer by layer, with a fiber laser under an inert argon or nitrogen atmosphere. Because every layer is fully melted and fused, parts reach over 99.5% density with near-wrought mechanical properties — far stronger than sintered or binder-jet metal.

Choose LPBF when you need functional metal parts with complex geometry: conformal cooling channels, internal passages, topology-optimized brackets and lattices that can't be machined or cast. Layers are 20–60 µm; as-built surfaces are Ra 6–12 µm, so we CNC-machine or polish sealing faces and bores after printing, and add heat treatment or HIP for fatigue-critical aerospace and medical parts.

Engineer's takeFor very large near-net shapes, look at DED / WAAM; for high-volume small parts at lower density, binder jetting. Need a polymer or nylon part instead? Ask an engineer — we recommend the process that meets your spec and budget, even if it isn't LPBF.
 
LPBF / DMLSThis page
Binder Jetting
CNC Machining
Part density
>99.5% — near wrought
~95–99% (sintered)
100% wrought
Min feature / layers
0.3 mm · 20–60 µm
0.4 mm · 50 µm
Tool-limited
Typical tolerance
±0.1–0.2 mm
±0.2–0.3 mm
±0.025 mm
Complex internal geometry
Channels, lattices, ducts
Good
Limited
Max single piece
~400 × 400 × 400 mm
Large
Stock-limited
From
$50
Higher MOQ
Setup-heavy
Best for
Dense, complex metal parts
High-volume small parts
Simple prismatic, tight tol
Alloys

LPBF materials — 7 production metal alloys.

Seven production alloys, gas-atomized and qualified with dialed-in parameters for repeatable, fully dense results — more available on request, plus custom and biocompatible alloys atomized in-house by ATO Lab.

LPBF 316L stainless steel part

316L Stainless Steel

Marine · medical · food-grade · chemical processing
ρ 7.99 · ~470 MPa yield · from $3.56/cm³

Corrosion-resistant austenitic stainless — the most versatile, weldable alloy. Our best-value everyday metal for fluid, marine and medical hardware.

LPBF 17-4PH stainless steel valve body

17-4PH Stainless Steel

Aerospace brackets · valve & pump bodies · tooling · marine
ρ 7.75 · ~1,310 MPa UTS (H900) · 40–44 HRC

Precipitation-hardening martensitic stainless — high strength with good corrosion resistance. Heat-treatable (H900–H1150) for structural brackets, valve bodies and hard-wearing tooling.

LPBF 18Ni300 maraging tool steel insert

18Ni300 Maraging / Mould Steel

Injection-mould inserts · conformal cooling · tooling
50–54 HRC aged · ~1,900 MPa UTS · from $7.84/cm³

Maraging tool steel with outstanding strength and abrasion resistance. Ages to high hardness — ideal for mould inserts with conformal cooling channels.

LPBF AlSi10Mg aluminium impeller

AlSi10Mg Aluminum

Aerospace brackets · heat exchangers · drone & automotive
ρ 2.67 · lightweight · from $1.60/cm³

Lightweight aluminium alloy with good strength and thermal conductivity. The economical choice where weight reduction is critical.

LPBF Ti-6Al-4V titanium impeller

Ti-6Al-4V Titanium (Grade 23)

Aerospace · medical implants · motorsport
ρ 4.43 · ~1,100 MPa UTS · from $14.00/cm³

Grade 5/23 titanium with an exceptional strength-to-weight ratio and corrosion resistance. Biocompatible and FDA-grade for medical implants.

LPBF Inconel 718 nickel superalloy impeller

Inconel 718 Nickel Alloy

Turbines · exhaust · rocket nozzles · oil & gas
stable to ~700 °C · ~1,240 MPa UTS · from $6.84/cm³

Nickel superalloy with extreme heat and corrosion resistance up to ~700 °C. For turbine blades, nozzles and high-temperature industrial parts.

LPBF CuCrZn copper alloy camera housing

CuCrZn Copper Alloy

Heat sinks · inductors · rocket liners · electrodes
CuCr1Zr · >300 W/m·K · high conductivity

High thermal and electrical conductivity copper alloy for heat sinks, inductors and conductive parts. Pricing confirmed per part by your engineer.

Order a metal sample kit

A physical coupon of every alloy — as-built and machined faces in hand, so your team can feel surface, weight and finish before they spec a build.

Order a sample kit
★ ATO Lab · atomize + print

Can’t buy the alloy you need? We’ll atomize it — and print it.

Beyond our seven stocked alloys, our in-house ATO atomization line turns your feedstock or specification into qualified LPBF powder — custom blends, biocompatible and refractory alloys, atomized to the particle-size distribution your build needs. You get a spherical, lot-traceable powder with a Certificate of Analysis, typically in 3–4 weeks — then we run it on this same LPBF line and ship you finished, inspected parts, not just powder. One partner from a composition you can’t source to a part in your hand.

Custom & proprietary alloysBring a composition or feedstock — we atomize the blend you can’t source.
Biocompatible & refractoryMedical-grade and high-temperature alloys atomized to spec.
Atomized, then printedControlled PSD, sphericity and chemistry with a COA — then printed to spec on our LPBF line.
★ Finishing & QC

Receive metal parts made by people who obsess over density and tolerance.

Every LPBF order is printed, stress-relieved, cut from the build plate, heat-treated, finished and inspected to spec. We manufacture across our own Los Angeles shop and a vetted partner network — routing each build to the right line for your alloy, tolerance and certification — and QC every part before it ships. The same engineer follows your part from quote to final inspection, so what ships is exactly what you designed.

End-to-endPrint · stress relief · HT · HIP · CNC · QC
>99.5%Density · ±0.1 mm tolerance
Same teamFrom your quote to final inspection
LPBF metal finishing progression — supported, de-supported and polished
LPBF · Metal FinishingFrom build plate to flight-ready
Finishing menu

Every finish your metal part can get — specified up front.

From as-built to flight-ready — combine finishing steps freely; every part is stress-relieved, removed from the plate and inspected before it ships.

As-built LPBF metal part with supports removed

Stress relief & support removal

Plate removal + support cleanup · as-built surface
Included · 5–8 days

Stress-relief heat cycle, removal from the build plate by wire-EDM or bandsaw, support removal and visual inspection — included on every order. Parts are dimensionally accurate straight from the machine.

LPBF metal part in a vacuum heat-treatment furnace

Heat treatment

Solution + age / anneal — alloy-specific
Quoted per alloy · +2–4 days

Solution treatment, ageing or annealing tuned to your alloy — develops full mechanical properties (e.g. maraging steel to 50–54 HRC, Ti-6Al-4V and Inconel 718 to spec). Records included.

HIP'd LPBF spinal fusion cage implant

Hot Isostatic Pressing (HIP)

Closes internal porosity · fatigue-critical parts
Quoted per part · +5–10 days

High-temperature, high-pressure cycle that closes internal porosity for maximum fatigue life and density — standard for aerospace and medical-critical Ti-6Al-4V and Inconel parts.

CNC-machined LPBF metal part

CNC machining

Sealing faces · bores · threads · datums
Quoted per feature · +3–5 days

5-axis machining of critical features to ±0.025 mm — flatness, bores, threaded holes and mating faces that the as-built surface can’t hold. We machine only where the drawing requires it.

Electrophoresis-coated LPBF metal part

Electrophoresis coating

Uniform corrosion & cosmetic coating
From $100 / batch · +4 days

Electrophoretic protective coating for even corrosion resistance and a clean, uniform finish — priced by quantity, flat-rate to 10 parts then per part.

LPBF metal part with helicoil and brass thread inserts

Threaded inserts

Helicoils · brass inserts · M2–M10
From $1.29 / insert · +2 days

Helicoil thread inserts and press- or heat-set brass inserts installed to spec — durable, reusable threads where the base alloy or wall needs reinforcement.

Thread tapping on an LPBF metal part

Thread tapping

Cut threads · M1–M20
From $1.93 / hole · +2 days

Machine-cut threaded holes in aluminium, stainless, titanium and nickel alloys, sized to your drawing — priced per hole by thread size.

Polished and passivated LPBF stainless steel part

Polishing & passivation

Cosmetic & corrosion finishes
Polish to Ra 3.2 from $20 · +2–5 days

Hand or precision polishing to Ra 3.2 and passivation for stainless steel — for cosmetic surfaces, corrosion resistance and cleanroom-ready parts.

Don’t see the finish you need?

Tell us the spec — a coating, plating, threading or certification-specific process that isn’t listed — and an engineer will confirm whether we run it in-house or through our vetted partner network, and quote it with your part.

Ask an engineer

Heat treatment and HIP are alloy-specific and quoted by your engineer. Tell us the standard you work to (AS9100, ISO 13485, NADCAP) and we’ll confirm what we can support before the build.

Free engineer DfAM review >99.5% density target Inspected to your drawing Mutual NDA before file review
Capabilities

LPBF tolerances & build envelopes.

Need tighter tolerances or finer layers? We CNC-machine critical features — talk to our engineer.

Spec
Standard
Fine
Notes
Max single-piece build
250 × 250 × 325 mm
up to ~400 × 400 × 400 mm
Larger parts split & joined or routed to DED
Layer height
40–60 µm
20–30 µm
Finer = smoother, slower
Minimum feature
0.4 mm
0.3 mm
Embossed / engraved text 0.5 mm
Typical tolerance
± 0.2 mm
± 0.1 mm
CNC critical features to ±0.025 mm
Min wall thickness
0.5 mm
0.4 mm
Supported walls only
Surface & common finishes
As-built Ra 6–12 µm
Machined · polished
Polishing, CNC, HIP available

LPBF metal parts we shipped.

LPBF Ti-6Al-4V suspension upright
Ti-6Al-4V · Aerospace

Topology-optimized bracket — 38% lighter, flight-ready

LPBF tool-steel mould insert component
18Ni300 · Tooling

Conformal-cooling mould insert — cycle time cut by a third

LPBF AlSi10Mg heat exchanger
AlSi10Mg · Thermal

Heat exchanger with internal channels — one printed piece

LPBF 316L stainless steel suspension rocker arm
316L · Automotive

Front & rear hub assembly consolidated for a race build

LPBF Ti-6Al-4V skull implant
Ti-6Al-4V · Medical

Patient-specific implant, HIP'd and passivated

LPBF Inconel 718 rocket thrust chamber nozzle
Inconel 718 · Energy

High-temp nozzle that holds strength to ~700 °C

What our customers say

★★★★★5.0 on Google · verified reviews
Read all reviews
★★★★★

"Our titanium brackets came back fully dense and dimensionally on the money after HIP. The parts matched the drawing and the named engineer flagged two overhangs before the build — saved us a re-spin."

NS
Nathan ScottMechanical Engineer · aerospace LPBF client
★★★★★

"We needed maraging steel inserts with conformal cooling. They printed, heat-treated and machined the waterlines to spec, and our cycle time dropped noticeably. Real metallurgists walked us through the alloy choice — not a contact form."

RM
Rachel MendozaTooling Lead · injection-mould client
★★★★★

"316L parts with tight tolerances, batch after batch. The instant quote made budgeting easy and the parts came back in spec every time. Our go-to for metal AM now."

DW
Dr. Daniel WrightUCI Researcher · medical LPBF client
0Countries
served
0Engineering
teams
0Alloys in
production
5.0★Google rating
12 reviews

On-time, in-spec — or we make it right.

Ship late or out of tolerance? We reprint it free. Every metal part is inspected to your drawing before it ships, and a named engineer owns it from quote to delivery.

Get an instant price

A manufacturing partner — not just a marketplace.

We atomize powder in-house and manufacture your parts across our own Los Angeles shop and a vetted partner network — printing, heat treatment, HIP, CNC and QC — with a named engineer owning your part and your IP end-to-end on every order.

Frequently asked questions

Don't see your question? Our team responds personally to any inquiry in under 24 hours.

Talk to us
How much does LPBF metal 3D printing cost?
Pricing is instant — upload your STL and the calculator returns a live price as you pick the alloy and finishing, from a $50 minimum. LPBF parts are priced by part volume and alloy: aluminium (AlSi10Mg) is the most economical, titanium and Inconel the most premium. Heavy, fully solid parts cost more in dense metal, so engineers hollow or lattice where the design allows, and bulk quantities earn automatic discounts.
How fast can I get my LPBF metal parts?
Most LPBF orders ship in about 5–8 business days, including stress relief and support removal; parts that need heat treatment, HIP or CNC finishing of critical features take longer, and rush is available on a priority queue. A free engineer DfAM check runs in parallel and a named applications engineer confirms your quote within 24 hours.
How accurate are LPBF metal parts?
LPBF / DMLS holds a typical tolerance of ±0.1–0.2 mm (about ±0.2% over larger dimensions) with 20–60 µm layers. As-built surface roughness is Ra 6–12 µm — for sealing faces, bores and mating features we CNC-machine or polish to your spec after printing, reaching ±0.025 mm where the drawing requires it. Tighter tolerances are confirmed by an engineer before the build.
How strong and dense are LPBF metal parts?
LPBF fully melts the metal powder layer by layer, so parts reach over 99.5% density with mechanical properties at or near wrought material — far stronger than sintered or binder-jet metal. Final strength depends on the alloy and heat treatment: maraging steel ages past 1,900 MPa, Ti-6Al-4V exceeds 1,100 MPa UTS, and Inconel 718 holds strength at high temperature. For fatigue-critical aerospace and medical parts we add hot isostatic pressing (HIP).
Which metal alloys do you offer for LPBF?
7 production LPBF alloys: 316L stainless steel (corrosion-resistant, marine and medical), 17-4PH stainless steel (precipitation-hardening, high strength), 18Ni300 maraging / mould steel (tooling and conformal-cooling inserts), AlSi10Mg aluminium (lightweight brackets and heat exchangers), Ti-6Al-4V titanium Grade 23 (aerospace and biocompatible medical), Inconel 718 nickel superalloy (high-temperature) and CuCrZn copper alloy (high thermal and electrical conductivity). Custom and biocompatible alloys are atomized in-house by ATO Lab. We accept STL, STEP, OBJ, 3MF and IGES — no CAD file? We can redraw from a sketch, photo or sample.
What post-processing and finishing is available for metal parts?
Every LPBF order includes stress relief, removal from the build plate (wire-EDM or bandsaw) and support removal. Optional, priced per part: solution / age heat treatment, hot isostatic pressing (HIP), CNC machining of critical features, precision polishing (Ra 3.2), passivation for stainless, electrophoresis coating, helicoil and brass thread inserts, and thread tapping. An engineer specifies the right finishing route for your alloy and application — and if you need a finish that isn't listed, just ask.
What is LPBF 3D printing, and how is it different from DMLS, SLM, DED or binder jetting?
Laser Powder Bed Fusion (LPBF) — also marketed as DMLS or SLM — fully melts a bed of fine metal powder layer by layer with a fiber laser under an inert argon or nitrogen atmosphere, producing fully dense functional metal parts with complex geometry and internal channels. Choose LPBF for high-accuracy, high-density metal parts. For very large near-net shapes consider DED or WAAM; for high-volume small parts at lower density, binder jetting. Not sure? Ask an engineer — we recommend the process that meets your spec and budget.
How big can LPBF metal parts be?
Build envelope is up to about 400 × 400 × 400 mm depending on the machine and alloy, with most parts running in our 250 × 250 × 325 mm class systems. Parts larger than the build plate are split and joined with engineered, qualified joints, or routed to our DED / large-format metal lines.
How do supports, orientation and trapped powder affect my design?
LPBF needs supports on down-facing surfaces and steep overhangs (below ~45°) to anchor the part and conduct heat — these leave witness marks we grind or machine off. Hollow or channelled parts need drain/escape holes (≥ 2–3 mm) so unmelted powder can be removed; trapped powder adds weight and can't be certified. Our free DfAM check flags overhangs, thin walls, trapped volumes and distortion risk before we print — upload your file and we'll advise on orientation.
Can you print parts with internal channels and lattices?
Yes — internal cooling channels, conformal waterlines, manifolds and lattice structures are exactly where LPBF beats machining and casting. We design self-supporting channel cross-sections (teardrop or diamond) where possible, add powder-escape holes, and verify clearance with the DfAM check. Tell us the flow, pressure or mass-reduction target and an engineer optimizes the geometry.
Are your metal parts certified for aerospace and medical?
We work to AS9100, ISO 13485 and NADCAP-aligned practices and are ITAR-aware. Tell your engineer the standard you work to and we'll confirm what we can support before the build.
Can you atomize a custom or biocompatible alloy I can't buy?
Yes — our in-house ATO atomization service turns your composition or feedstock into qualified, spherical LPBF powder with a controlled particle-size distribution and a Certificate of Analysis, typically in 3–4 weeks. This covers custom blends, biocompatible and refractory alloys you can't source off the shelf. Send us the spec and we'll quote the atomization run and the print together.
What is the minimum order, which files do you accept, and where do you ship from?
Minimum order is $50. We accept STL, STEP, OBJ, 3MF and IGES files — no file? We can redraw from a sketch, photo or sample. Print services and warehouse are in Los Angeles; shipping is calculated per order and shown at checkout. Upload your part for an instant price.
Is my design protected?
Mutual NDA is standard before file review — no exceptions, no extra charge, typical turnaround under 1 hour. Your files are read locally in your browser for quoting and never leave your computer until you order; every project is handled by a named engineer and managed end-to-end from our Los Angeles shop.

Your part, in metal — quoted in 60 seconds.

Upload a file, pick an alloy and see your price live. NDA standard, free DfAM review, from $50 — printed, heat-treated and inspected in Los Angeles.

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