InssTek MX-Med

Porous coating system.

  • Technology:

    DED, DMT

  • Materials:

    Metal Powders

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Description

Introducing MX-Lab System. Alloy & Metallurgy Research DED machine. Metallurgical Research system, fabricating your New Alloys.

  • Titanium porous structure application
  • Developed to apply for orthopedic implant surface coating
  • Used for artificial hip joint(FDA approved) & knee coating

Creating Innovative Solutions
for Challenges in Medical Industries

  • Porous coating
  • Special Optic Module
  • Coating AM CAM
  • 5-Axis Control

IDEAL POROSITY: Surface roughness ensured with porosity higher than 60% and ideal porosity(Pore size : 100~400um) that strengthens interfacial bonding between coating layer and substrate as well as biological fixation with bones.
SUPERIOR CUSTOMIZATION: Entirely customizable for cups, knees, shoulders, ankles and more as needed.
USER FRIENDLY INTERFACE: Simple coating procedure with easy step and easy controllable pore shape, thickness, roughness.
ECONOMICAL ADVANTAGE: Cost effective compared with the conventional method and rapid fabrication.
OPTIMIZED PRINTING HEAD: Minimized printing head to avoid the interference with the objects and optimized coating parameters.
COMPLEX PARTS PRODUCTION: Simultaneous 5-axis motion for porous coating.

dmt technology

The most precise DED Technology.

DMT® is Direct Metal Tooling, developed by InssTek and categorized as Direct Energy Disposition(DED) technology according to ASTM standards. Using 2 vision cameras, DMT technology analyzes and controls the height of the meltpool in real-time.

dmt_tech-img02_231212

Artificial joint coating

InssTek’s MPC technology is able to coat pure titanium on various metals.
In case of artificial joint, Hip system is made with Ti-6AI-4V and knee systems are made with CoCr. InsTek successfully made Ti porous layer on both Ti-6AI-4V and CoCr products.

Strong Interfacial Bonding between
Coating & Base

Stem Component Hip System

Base Material: Ti-6Al-4V
Coating Material: Pure Ti

Cup Component Hip System

Base Material: Ti-6Al-4V
Coating Material: Pure Ti

Tibial Component Knee System

Base Material: CoCr
Coating Material: Pure Ti

Femoral Component Knee System

Base Material: CoCr
Coating Material: Pure Ti

Applicable Material for DMT

The table shows just the metals already printed with our technology so far. Almost every week a new metal is added to our experience.

Fe-based Alloys

P20, P21, H13, SS304L, SS316L, SS420, 2507

Ti-based Alloys

Ti(Grade 2), Ti6-Al-4V(Grade5, Grade23)

Ni-based Alloys

Inconel600, 625, 690, 713, 718, Hastelloy22, 276, Nimonic75, Invar36

Co-based Alloys

CoCr, Stellite6, Stellite21, Stellite25

Cu-based Alloys

Al-Bronze, Cu-Sn

  • Brand Insstek
  • Country of origin Korea
  • External Dimensions (L×W×H) 2150×1800×2550mm ( 84.65×70.87×100.39 in )
  • Software MX-OS for MX-Lab / Material Designer & MiXO DMT® Closed Loop Feedback Control system
  • Data File Format STL
  • Power Supply EUR/China: 220V±10%, 1~/N/PE, 50Hz, 14A US: transformer sold with machine
  • Technology DED, DMT
  • Printing Materials Metal Powders
  • Build Volume 11.81 x 11.81 x 9.06 in, 300 x 300 x 230 mm

Videos