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Laser Diffraction (LD), Mictrotrac Particle Characterization, Particle Size & Shape Analysis

Microtrac AEROTRAC II Spray Particle & Droplet Size Analyzer – Laser Diffraction | 0.5–2000 µm

Laser-diffraction spray & droplet size analyzer — 0.5 to 2,000 µm across three lenses, capturing a spray in as little as 0.02 ms with multiple-scattering correction standard.

  • ✔ Range 0.5–2,000 µm · F100 / F300 / F600 lenses · 32-segment ring detector
  • ✔ Real-time spray capture from 0.02 ms · continuous mode to 600 s
  • ✔ Multiple-scattering correction standard · wet, dry & auto-trigger
  • ✔ Lead time: configured to order — request current timeline
Prices follow supplier cost and stock availability and are updated regularly. The price you see is today's price — once you order, it's held for 7 days.
Install + training included Tailored service plan
0.5–2000 µm measuring range
0.02 ms fastest capture
32 detector segments
3 lenses F100 · F300 · F600
Built for spray and formulation teams

What your spray lab actually checks

Real-time droplet sizing

Capture intervals from 0.02 ms resolve how a spray atomizes across a full pulse — D50, Sauter mean diameter and density index, with multiple-scattering correction standard so dense sprays size accurately instead of biased fine.

An applications engineer on the line

Lens choice, spray-jig setup and SOP method development from engineers who run atomization and powder characterization in-house at ATO Lab. Sub-4h reply, NDA standard.

0.5–2000 µm
Measuring range
635 nm · 3.5 mW
Laser (Class 3R)
32
Detector segments
0.02 ms
Fastest interval
Wet & dry
Modes
About this product

The Microtrac AEROTRAC II is a laser-diffraction analyzer built for sprays and airborne particulates — atomized droplets, mists, powder coatings and aerosols from 0.5 to 2,000 µm. Three interchangeable lenses cover the full range, a 32-segment ring detector captures a spray in as little as 0.02 ms, and multiple-scattering correction is standard so dense sprays are sized accurately instead of biased fine.

Microtrac AEROTRAC II spray particle and droplet size analyzer
The AEROTRAC II — laser-diffraction sizing for sprays, mists and airborne particulates.

Why spray and formulation labs choose the AEROTRAC II

Real-time droplet sizing that resolves how a spray evolves — not just a single averaged number.

Real-time spray dynamics

Capture intervals from 0.02 ms freeze a spray as it develops — D50, Sauter mean diameter (SMD) and mode diameter per pulse, not one blurred average.

0.5–2000 µm on three lenses

F100 (0.5–350 µm), F300 (1.4–1000 µm) and F600 (2.8–2000 µm) cover fine mists to coarse sprays — pick the lens that matches your droplet range.

Multiple-scattering correction

Dense sprays scatter light more than once and read artificially fine. AEROTRAC II corrects for it as standard, so high-concentration sprays size true.

Wet, dry and auto-trigger

A 32-element ring detector with automatic optical-axis adjustment. Batch cell for wet, open path for dry, and auto-start on detected spray — set up in a tight hood or line.

How Additive Plus supports it

You get a configured, installed analyzer with a method dialed in on your spray — not a boxed instrument and a manual.

Step 01
Configure to your spray

We match the lens, batch cell or dry path and the fixing jig to your nozzle, injector or powder before it ships.

Step 02
Install & train

Factory-trained engineers install, align and train your operators — trigger setup, measurement and data handling on-site.

Step 03
Method & QC support

We help build the SOP — D50, SMD and density-index reporting and a repeatable baseline so spray results stay comparable run to run.

What the AEROTRAC II measures

Full technical specifications are in the Specifications tab. Key measurement capability:

Parameter AEROTRAC II
Measuring range 0.5–2,000 µm (lens-dependent: F100 / F300 / F600)
Measuring principle Laser diffraction with multiple-scattering correction
Light source Semiconductor laser, 635 nm, 3.5 mW (Class 3R)
Detector 32-element ring detector, automatic optical-axis adjustment
Measuring time Spray: 0.02–500 ms · continuous: 1–600 s
Reported data D50, SMD, mode diameter, frequency / cumulative distribution, density index
Microtrac AEROTRAC II real-time spray droplet size measurement over time
Temporal analysis of a spray — droplet size distribution captured as the spray develops.

One analyzer, three ways to measure

Configure the AEROTRAC II to your spray, batch or dry stream.

AEROTRAC II fixing jigs support various types of sprays and nozzles
Fixing jigs — mount nozzles, injectors and spray heads in the beam.
AEROTRAC II wet measurement using a batch cell
Wet measurement — batch cell for suspensions and emulsions.
AEROTRAC II dry measurement of airborne particulates and powder sprays
Dry measurement — open path for powder sprays and aerosols.

Typical applications

Where real-time droplet and spray sizing supports development and QC.

Nozzles & injectors
Atomization, fuel & spray tuning
Inhalers & nebulizers
Pharma droplet-size QC
Agrochemical sprays
Coverage & drift control
Cosmetic sprays & lotions
Aerosols, mists, pump sprays
Powder coating & paint
Spray-gun powder & overspray
Humidifiers & mist
Mist separators, fog systems

Not sure the AEROTRAC II is the right analyzer?

If you measure settled powders or liquids rather than live sprays, another Microtrac fits better.

Tell us the spray, droplet or powder you need to size and the range you care about — our applications engineer will confirm whether the AEROTRAC II, the bench S3500 or size-and-shape SYNC is the right fit, and can run your own sample first. Sub-4h reply, NDA standard.

Why source the AEROTRAC II through Additive Plus

  • Authorized US channel — sales, installation, training and service in one place.
  • We run atomization and powder characterization in-house at ATO Lab — you talk to engineers who use these methods, not a ticket queue.
  • Method development on your spray — lens choice, jig setup, wet vs dry and a repeatable D50/SMD SOP.
  • Paid sample measurement before you commit — send us your spray setup or sample and get the full size report. Sub-24h response, NDA standard.
Brand Microtrac
Country of origin Germany
Measurement principle Laser diffraction
Measuring range F100 lens: 0.5 to 350 µm F300lens: 1.4 to 1000 µm F600 lens: 2.8 to 2000 µm
Light source Semiconductor laser Wavelength: 635 nm Output: 3.5 mW Laser class: CLASS 3R
Detector 32-element ring detector (with automatic optical axis adjustment function
Measuring time Spray measurement: 0.02 to 500 msec Continous measurement: 1 to 600 sec
Number of measurements Spray measurement: 1 to 100 times Continous measurement: 1 to 9,999 times
Data Particle size distribution (frequency/cumulation), summary data (D50% particle size, SMD, mode diameter etc.) density index
Sample Cell Material: Tempax glass (with coating) Capacity: 5 to 7 ml
Ambient temperature 10 to 35 °C
Ambient humidit 20 to 80% R.H. (no condensation)
Power requirements 85 to 264 VAC, 47 to 63 hz
Operating unit Windows PC (including laptop PC)
Dimensions (W x H x D) Light emission module:  6.69×9.05×9.44 in / 170×230×240 mm; Detection module: 23.42×9.05×9.44 / 595×230×240 mm; For connected modules (option): 39.37×9.05×13.38 in / 1000×230×340 mm
Weight Light emission module: 12.1 lbs / 5.5 kg; Detection module: 25.3 lbs / 11.5 kg (with F300 lens attached); For connected modules (option): 60 lbs / 27 kg

Product videos

Want to see it on your powder first?

We run this lab daily. Send a sample.

Send us a powder sample and we'll run PSD and morphology on the actual instrument, then share the data and method — so you see repeatability before you buy. We can also run analysis as a service while you evaluate.

Common questions

Don't see yours? Email [email protected] — NDA standard, typical reply within 4 hours.

What size range does the Microtrac AEROTRAC II measure?
The AEROTRAC II measures 0.5 to 2,000 µm using three interchangeable lenses: the F100 lens covers 0.5–350 µm, the F300 lens 1.4–1,000 µm, and the F600 lens 2.8–2,000 µm. You choose the lens that matches your droplet or particle range. Because it uses laser diffraction with a 32-element ring detector, a single measurement returns the full distribution rather than a single point.
How fast can the AEROTRAC II capture a spray?
In spray mode the AEROTRAC II captures at intervals from 0.02 ms up to 500 ms, so you can resolve how droplet size changes across a single injection or spray pulse instead of reading one averaged value. For steady processes it runs continuous mode from 1 to 600 s. Measurement can be triggered manually, by external signal, or automatically when the detector senses scattered light from the spray.
Does the AEROTRAC II handle dense, high-concentration sprays?
Yes. Dense sprays scatter laser light more than once, which biases results artificially fine on uncorrected instruments. The AEROTRAC II ships with multiple-scattering correction software as standard, so high-concentration sprays and mists are sized accurately. This is one of the main reasons formulation and nozzle-development labs choose it over a simpler diffraction bench.
Can the AEROTRAC II measure dry powders as well as sprays?
Yes. Besides live sprays and mists, the AEROTRAC II measures airborne powders and can run wet samples in a batch cell (5–7 ml Tempax glass) or dry material in the open path. Typical non-spray uses include powder paint, pigments and various fine powders. Fixing jigs are available to hold different nozzles and sample setups reproducibly.
What data does the AEROTRAC II report?
Each measurement returns the full particle-size distribution (frequency and cumulative), plus summary values including D50 median size, Sauter mean diameter (SMD), mode diameter and a density index. For sprays you also get how these values evolve over the capture window. Reporting is handled from a Windows PC, including a laptop, so the AEROTRAC II fits on a bench or beside a spray rig.
What measurement principle and laser does the AEROTRAC II use?
The AEROTRAC II uses laser diffraction: a 635 nm, 3.5 mW semiconductor laser (Class 3R) illuminates the spray, and a 32-element ring detector with automatic optical-axis adjustment records the scattered-light pattern. Particle-size distribution and a concentration ratio are calculated from the diffracted and transmitted light. The fixed optics and auto-alignment keep it stable with minimal operator intervention.
What is the lead time, and can Additive Plus help set up a method?
The AEROTRAC II is configured to order; request a quote for the current lead time. Additive Plus is an authorized US channel and handles installation, alignment and operator training, then helps build your SOP — lens choice, jig setup, wet vs dry and repeatable D50/SMD reporting. You can also send a spray setup or sample for a paid measurement before you commit. Sub-4h reply, NDA standard.

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