Made to order
- Installation & integration process integration and control-system onboarding
- Control strategy gradation and shape limits and alarms for your line
Microtrac CAMSIZER ONLINE XL Inline Coarse Particle Size Analyzer
Particle size and shape of coarse bulk material measured on the line — 160 µm to 135 mm, 100 images per second, results in the control room.
- 32 morphological parameters including 3D, measured without contact
- Enclosed optics, explosion proof, works with your sample delivery
- Installation and on-site training included · free test measurement
- Configured to order · lead time from 4 weeks
What your production line actually checks
Coarse quality, in real time
Continuous inline size and shape on coarse aggregates and granules catches gradation and shape drift as it happens — no waiting on a sieve result from the lab hours later.
An applications engineer on the line
Process integration, control strategy and coarse shape method development from engineers who run particle characterization in-house.
- CAMSIZER ONLINE XL analyzer — enclosed optical system, high-speed high-resolution camera, 100 images per second
- Sample conditioning matched to your material
- Connection to third-party sample delivery devices on your line
- Results in the control room — the analyzer is optimized for control-room use
- Installation and on-site operator training — included in every quotation
What the CAMSIZER ONLINE XL is
The CAMSIZER ONLINE XL is the large-particle analyzer in Microtrac’s online image analysis line. It stands next to a process stream, receives material through a sample conditioning system or a sample delivery device you already have, and measures the size and shape of dry particles from 160 µm to 135 mm without touching them. A high-speed, high-resolution camera records 100 images per second inside an enclosed optical system, and Microtrac’s patented online 3D analysis — the same technology as in the CAMSIZER ONLINE — reports 32 morphological parameters, including 3D. The results are presented for the control room, where the operators already watch the rest of the process.
Specifications
| Measuring principle | Dynamic image analysis, patented online 3D analysis |
| Measuring range | 160 µm – 135 mm |
| Sample | Dry particles · non-contact measurement |
| Camera | High-speed, high-resolution · 100 images/s |
| Parameters | 32 morphological parameters, including 3D |
| Optical system | Enclosed, to reduce downtime for maintenance |
| Explosion protection | Explosion proof |
| Sample delivery | Integrates with third-party sample delivery devices · customizable sample conditioning |
| Dimensions (H × W × D) | 1229 × 1693 × 400 mm (48 × 67 × 16 in) |
| Weight | 90 kg (198 lb) |
| Installation and training | on site, included in every quotation |
| Lead time | from 4 weeks, depending on configuration |
Download: CAMSIZER ONLINE XL datasheet (PDF) · CAMSIZER ONLINE series brochure (PDF)
What it tells you about a coarse stream
For aggregates, cement, fertilizer or wood chips the questions are gradation and shape, and they matter while the material is moving, not hours later. These are the numbers the XL puts in front of the operators:
| Size distribution | the gradation of the stream from 160 µm to 135 mm, as distribution and as trend |
| 3D shape | shape parameters that use the particle thickness, such as sphericity, flakiness and aspect ratio |
| Drift | trend data that shows a change in the process as it happens |
| Control room view | results presented where the operators already work, so they can adjust the process in real time |
Microtrac has been helping quality control departments with online dynamic image analysis for more than 25 years; the XL applies that technology to the coarse end of the range.
Where the CAMSIZER ONLINE XL stops — and what to take instead
The CAMSIZER ONLINE XL starts at 160 µm and measures dry particles. For finer process streams — fertilizer granules, EPS, extrudates and powders from 30 µm — the CAMSIZER ONLINE measures on line from 30 µm to 30 mm. If you want coarse material measured in the lab instead of on the line, the CAMSIZER XL covers 160 µm to 135 mm at the bench, and the CAMSIZER 3D measures 3D size and shape from 20 µm to 30 mm. If your material is moist or sticky, tell us before the quotation: the sample conditioning has to be planned around it.
In pictures
Availability, payment and delivery
Why buy it through Additive Plus
What usually stops people — and the honest answer
Turning measurements into reports? URIQA, an AI research workspace built by materials scientists, keeps analyzer exports, certificates and papers in one project and drafts reports where every number cites its source.
Ready when you are
| Brand | Microtrac |
| Country of origin | Germany |
| Measurement range | 160 µm - 135 mm |
| Measurement principle | Dynamic Image Analysis (ISO 13322-2 & 9276-6) |
| Measuring time | ~ 1 - 5 minutes (depending on application) |
| Measurement rate | > 100 images/s |
| Sample amount | > 2kg (depending on application) |
| Physical specifications | Aluminum and stainless steel |
| Scale factor (µm/pixel) | 160 µm / pixels |
| Camera pixel layout | 2560 x 2048 pixels, 62 fps at max resolution |
| Light source | Stroboscopic light |
| Electrical | 110-230 V / 50-60 Hz |
| Power consumption | Approx. < 100 Watt |
| Dimensions (H x W x D) | 15.74×48.38×64.52 in / 400×1229×1693 mm |
| Weight | approx. 154 lbs / 70 kg |
Product videos
Send us a representative sample. The test measurement in Microtrac's US application lab is free, and we go through the results with you.
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· Lead time from 4 weeks · installation includedWhat our customers say
“Harry and team were professional, effective communicators as we set up the order, then they executed quickly and produced an amazing product for us at a very competitive price. Am looking forward to our next print w Additive Plus!”
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Common questions
Don't see yours? Email [email protected] — NDA on request, typical reply within 4 hours.
How does the CAMSIZER ONLINE XL differ from the CAMSIZER ONLINE?
How does it integrate into a production line?
What does the CAMSIZER ONLINE XL measure?
Can it replace our sieve checks?
Is the CAMSIZER ONLINE XL suitable for hazardous areas?
Is there a lab version for coarse material?
Which industries use the CAMSIZER ONLINE XL?
How much does a CAMSIZER ONLINE XL cost?
Can I test my material before buying?
What is the lead time, and who installs it?
Place your order, or talk to an engineer first
Order Microtrac CAMSIZER ONLINE XL Inline Coarse Particle Size Analyzer direct, or talk to materials engineer