Made to order
- Installation & integration process integration and control-system onboarding
- Control strategy gradation and shape limits and alarms for your line
Microtrac CAMSIZER ONLINE XL Inline Size & Shape Analyzer – Coarse Process | 160 µm–135 mm
Inline dynamic image analysis for coarse and bulk production streams — real-time particle size and shape from 160 µm to 135 mm, monitoring aggregates, coarse fertilizer and bulk material as they are produced.
- ✔ Inline coarse size + shape · 160 µm–135 mm
- ✔ Real-time monitoring of aggregates, granules, coarse bulk
- ✔ Self-cleaning · integrates into any process loop
- ✔ Lead time: configured to order — request current timeline
What your production line actually checks
Coarse quality, in real time
Continuous inline size and shape on coarse aggregates and granules catches gradation and shape drift as it happens — no waiting on a sieve result from the lab hours later.
An applications engineer on the line
Process integration, control strategy and coarse shape method development from engineers who run particle characterization in-house. Sub-4h reply, NDA standard.
The Microtrac CAMSIZER ONLINE XL is an inline dynamic image analysis system for coarse and bulk production streams — real-time particle size and shape from 160 µm to 135 mm, so you monitor aggregates, coarse fertilizer and bulk material as they are produced.

Why bulk producers choose the CAMSIZER ONLINE XL
Coarse size and shape control, in the process, in real time.
Real-time coarse monitoring
Measures coarse material size and shape continuously in the process — aggregates, coarse fertilizer and bulk up to 135 mm — so you correct drift before off-spec product ships.
Integrates into any loop
Clean integration with third-party sample-delivery devices lets the CAMSIZER ONLINE XL sit in your process stream, at-line or on a bypass.
Full characterization inline
32 morphological parameters including 3D — size, shape, surface roughness, density and transparency — the same depth as lab image analysis, on the line.
Self-cleaning, low intervention
A self-cleaning mechanism keeps the analyzer running with minimal operator attention in a continuous coarse-bulk production environment.
How Additive Plus supports it
A configured, installed and integrated coarse process analyzer.
Configure to your process
We match the sampling and integration to your coarse production stream, particle size and control requirements.
Install & integrate
Factory-trained engineers install, integrate with your sample delivery and control system, and train your team on-site.
Method & process support
We build the control strategy — gradation and shape limits, alarms and a baseline so the line reacts to real drift.
What the CAMSIZER ONLINE XL measures
Full technical specifications are in the Specifications tab. Key measurement capability:
| Parameter | CAMSIZER ONLINE XL |
|---|---|
| Principle | Inline dynamic image analysis (coarse) |
| Measuring range | 160 µm – 135 mm |
| Camera | 5 MP high-speed |
| Parameters | 32 morphological parameters (including 3D) |
| Integration | Process loop / bypass; self-cleaning |
| Weight | ~90 kg |



Typical applications
Where coarse-bulk quality has to be controlled in real time.
Not sure the CAMSIZER ONLINE XL is the right fit?
Finer inline range, or lab measurement of coarse and fine material.
Lab coarseMicrotrac CAMSIZER XLCompare analyzer →
Lab fineMicrotrac CAMSIZER X2Compare analyzer →
Why source the CAMSIZER ONLINE XL through Additive Plus
- Authorized US channel — sales, installation, integration and service in one place.
- Configured to your process — sampling and integration matched to your coarse production stream.
- Process method development — gradation and shape limits, alarms and a control baseline.
- Trial measurement before you commit — we characterize your material and model the inline setup. Sub-24h response, NDA standard.
| Brand | Microtrac |
| Country of origin | Germany |
| Measurement range | 160 µm - 135 mm |
| Measurement principle | Dynamic Image Analysis (ISO 13322-2 & 9276-6) |
| Measuring time | ~ 1 - 5 minutes (depending on application) |
| Measurement rate | > 100 images/s |
| Sample amount | > 2kg (depending on application) |
| Physical specifications | Aluminum and stainless steel |
| Scale factor (µm/pixel) | 160 µm / pixels |
| Camera pixel layout | 2560 x 2048 pixels, 62 fps at max resolution |
| Light source | Stroboscopic light |
| Electrical | 110-230 V / 50-60 Hz |
| Power consumption | Approx. < 100 Watt |
| Dimensions (H x W x D) | 15.74×48.38×64.52 in / 400×1229×1693 mm |
| Weight | approx. 154 lbs / 70 kg |
Product videos
Send us your coarse material and process details and we'll model the inline setup, run a trial measurement, and show what real-time gradation and shape control looks like on your line.
Common questions
Don't see yours? Email [email protected] — NDA standard, typical reply within 4 hours.
How does the CAMSIZER ONLINE XL differ from the CAMSIZER ONLINE?
How does it integrate into a coarse-bulk production line?
What does it measure, and can it replace inline sieving?
Is there a lab version for at-line or QC work?
What lead time and support come with the CAMSIZER ONLINE XL?
Place your order, or talk to an engineer first
Order Microtrac CAMSIZER ONLINE XL Inline Size & Shape Analyzer – Coarse Process | 160 µm–135 mm direct, or talk to materials engineer