Free U.S. shipping on orders over $200 · Mutual NDA standard before any file review. Talk to an engineer →
Materials, DLP 3D Printing Materials, Engineering, Manufacturing, Resin 3D Printing Materials · LSPc, DLP, XiP

Nexa3D xCast resin 5kg

xCast is tailored specifically for the production of precision investment casting patterns on the NXE400 3D printer.

$1,677

Lot # and price held 7 days after order.
NDA standard Ships in 1–2 business days Spec-match guarantee on every lot
60+AM teams supplied
Lot-to-lotstable PSD & chemistry
COA + parametersin every order
Fast dispatchL.A. stock · M–F
Built for production teams

What your process engineer actually checks

Locked, traceable lot chemistry

Every lot ships with a COA documenting PSD, sphericity, flow rate, apparent density, and full chemistry — and a lot number you can trace. Aerospace and medical teams reorder 4+ times without re-qualifying.

Qualified parameters, not just powder

Validated parameter sets for EOS M 290, Renishaw 500Q, SLM 280, and our own AO Metal LPBF ship with the order. Load the profile and hit density on the first build — no parameter-development burn.

A materials engineer on the line

Questions on ferrite content, flowability, recyclate ratios, or HIP response? A materials engineer answers directly — not a contact-form bot. Most replies in under 4 hours, NDA standard.

About this product

xCast is a much more economical and scalable alternative to all other direct and indirect metal 3D printing solutions on the market today and comes with Nexa3D’s validated workflow including:

Cleaner burnout for a variety of metals, including titanium and aluminum alloys.
Faster pattern printing and draining for a variety of sizes as well as complex and lightweighted patterns.
20X productivity gain over traditional and additive alternatives leveraging in-foundry or near-foundry toolless production of precision patterns same day, not in weeks or months. 

xCast delivers precision patterns for rapid prototyping and series production that seamlessly integrate into any production foundry’s dip-shell or flask-type investment casting process delivering toolless semi-hollow plastic patterns in lieu of wax patterns. xCast patterns are processed similarly to wax without autoclave and are flash fired from the ceramic mold. Featuring low ash content, xCast can be used to create high resolution parts with excellent surface finish.

xCast is an ideal production of lightweighted structures and complex shape including generatively designed parts and assemblies

Unique Features

  • Ideal for in foundry series production of small, large and complex metal parts
  • Offers a toolless, faster, and a more accurate alternative to traditional pattern production

Applications

  • Aerospace
  • Defense
  • Automotive
  • Oil and gas
  • Heavy industry application
Brand Nexa3D
Available colors Black, Yellow
Weight 5 kg
Country of origin USA
Printing Materials Resins
Platform NX
Technology LSPc, DLP, XiP
Don't see your spec?

We atomize our own. Custom variants on request.

Tighter PSD, modified chemistry, custom blend? Our ATO atomization lab runs custom batches in 3–4 weeks. Biocompatible, refractory, proprietary — all in-house, verified before ship.

From process engineers running Nexa3D xCast resin 5kg

Unedited feedback from customers who reorder Nexa3D xCast resin 5kg.

★★★★★ 4.9 / 5 · 24 reviews
★★★★★

Same lot 4 times in a row. We stopped re-running parameter sweeps after the second order — density was identical to the first build.

MK
Marcus K. Process Engineer · Aerospace OEM
★★★★★

Asked about ferrite content on a Friday. A materials engineer answered Monday morning with actual data, not a sales pitch. That's why we keep ordering.

PS
Priya S. R&D Lead · Medical Devices
★★★★★

COA matches the bottle. PSD and flow are exactly what was on the sheet — we run it on a Renishaw 500Q and it hits density on the first try.

DR
Diego R. Production Lead · Energy

Place your order, or talk to an engineer first

Order Nexa3D xCast resin 5kg direct, or talk to materials engineer

Add to cart