Brinell Testing Plant

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Description

A STRONG PARTNERSHIP
APPLICATION AREA
HIGHLIGHTS
A STRONG PARTNERSHIP
APPLICATION AREA
HIGHLIGHTS

Advantages for the customer: All-in-one supplier – “all from one source”
long standing experience in automation
long standing experience in hardness testing
fitted complete solutions – short cycle times
solution finding with customer
increased efficiency
professional service
made in Austria

Industry: smithies, roller plants, tube rolling mills, foundries, hardening shops, stainless steel, automotive, railway, energy, steel, aviation Workpieces: rings, bars, tires, wheels, castings, open die forgings, plates, sheets, steel bottles, motor blocks, rails

  • standardized Brinell- and Rockwell methods acc. to EN ISO and ASTM
    fully automatic hardness testing cycle
    fully automatic image analysis with brightness adjustment
    applicable as inline solution in heavy laboratory construction
    fully automatic test point preparation
    exact milling depth adjustment

Advantages for the customer: All-in-one supplier – “all from one source”
long standing experience in automation
long standing experience in hardness testing
fitted complete solutions – short cycle times
solution finding with customer
increased efficiency
professional service
made in Austria

Industry: smithies, roller plants, tube rolling mills, foundries, hardening shops, stainless steel, automotive, railway, energy, steel, aviation Workpieces: rings, bars, tires, wheels, castings, open die forgings, plates, sheets, steel bottles, motor blocks, rails

  • standardized Brinell- and Rockwell methods acc. to EN ISO and ASTM
    fully automatic hardness testing cycle
    fully automatic image analysis with brightness adjustment
    applicable as inline solution in heavy laboratory construction
    fully automatic test point preparation
    exact milling depth adjustment
BIG TEST ROOM CONCEPT
CONTROL SOFTWARE QPIX T12
DATA MANAGEMENT
BIG TEST ROOM CONCEPT
CONTROL SOFTWARE QPIX T12
DATA MANAGEMENT

latest technology, innovative design
test room for transport and magazine catch developable
for loading the work pieces from above the test unit moves out of the feeding zone
work piece loading possible from 5 sides
test room max. height 1600 mm vertical path 800 mm throat depth 650 mm

  • Siemens S7-control
    Joystick for manual axis movement
    execution acc. to European CE-directive
    all axis servo controlled
    ringlight in bright- and dark field process
    quick auto focus
    possibility for manual 2nd test
    12″ touch screen display
    Windows 7 integrated

numerous statistic functions: bar graph, progression, histogram
exporting of measurement value list as “Excel” (CSV)
A4 test protocol as PDF / direct print-out
data storage on USB stick
data link to ERP system and database
order registration
target value taking over
actual value forwarding

latest technology, innovative design
test room for transport and magazine catch developable
for loading the work pieces from above the test unit moves out of the feeding zone
work piece loading possible from 5 sides
test room max. height 1600 mm vertical path 800 mm throat depth 650 mm

  • Siemens S7-control
    Joystick for manual axis movement
    execution acc. to European CE-directive
    all axis servo controlled
    ringlight in bright- and dark field process
    quick auto focus
    possibility for manual 2nd test
    12″ touch screen display
    Windows 7 integrated

numerous statistic functions: bar graph, progression, histogram
exporting of measurement value list as “Excel” (CSV)
A4 test protocol as PDF / direct print-out
data storage on USB stick
data link to ERP system and database
order registration
target value taking over
actual value forwarding

  • Brand QATM
  • Test load range 60 - 3000 kg (589 - 29430 N)
  • Test methods acc. to standards HBW5/750, HBW10/3000, HRC
  • Max. test width 1100 mm
  • Test height / path 1600 mm / 800 mm
  • Throat depth 650 mm
  • Data interface 3x USB, 1x RS232, 1x RJ45 (Ethernet)
  • Weight of basic machine 4800 kg
  • Machine dimensions (LxBxH) 2500 x 1900 x 2800 mm

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