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Dynamic Image Analysis (DIA), Mictrotrac Particle Characterization, Particle Size & Shape Analysis

Microtrac CAMSIZER ONLINE XL Inline Size & Shape Analyzer – Coarse Process | 160 µm–135 mm

Inline dynamic image analysis for coarse and bulk production streams — real-time particle size and shape from 160 µm to 135 mm, monitoring aggregates, coarse fertilizer and bulk material as they are produced.

  • ✔ Inline coarse size + shape · 160 µm–135 mm
  • ✔ Real-time monitoring of aggregates, granules, coarse bulk
  • ✔ Self-cleaning · integrates into any process loop
  • ✔ Lead time: configured to order — request current timeline
Prices follow supplier cost and stock availability and are updated regularly. The price you see is today's price — once you order, it's held for 7 days.
Install + integration included Tailored service plan
135 mm max particle
Real-time inline monitoring
32 parameters
Self-cleaning low intervention
Built for process control teams

What your production line actually checks

Coarse quality, in real time

Continuous inline size and shape on coarse aggregates and granules catches gradation and shape drift as it happens — no waiting on a sieve result from the lab hours later.

An applications engineer on the line

Process integration, control strategy and coarse shape method development from engineers who run particle characterization in-house. Sub-4h reply, NDA standard.

160 µm–135 mm
Measuring range
Real-time
Inline monitoring
32
Parameters (incl. 3D)
Coarse bulk
Aggregates & granules
Self-cleaning
Low intervention
About this product

The Microtrac CAMSIZER ONLINE XL is an inline dynamic image analysis system for coarse and bulk production streams — real-time particle size and shape from 160 µm to 135 mm, so you monitor aggregates, coarse fertilizer and bulk material as they are produced.

Microtrac CAMSIZER ONLINE XL inline coarse particle size and shape analyzer
The CAMSIZER ONLINE XL — coarse-bulk size and shape measured continuously in production.

Why bulk producers choose the CAMSIZER ONLINE XL

Coarse size and shape control, in the process, in real time.

Real-time coarse monitoring

Measures coarse material size and shape continuously in the process — aggregates, coarse fertilizer and bulk up to 135 mm — so you correct drift before off-spec product ships.

Integrates into any loop

Clean integration with third-party sample-delivery devices lets the CAMSIZER ONLINE XL sit in your process stream, at-line or on a bypass.

Full characterization inline

32 morphological parameters including 3D — size, shape, surface roughness, density and transparency — the same depth as lab image analysis, on the line.

Self-cleaning, low intervention

A self-cleaning mechanism keeps the analyzer running with minimal operator attention in a continuous coarse-bulk production environment.

How Additive Plus supports it

A configured, installed and integrated coarse process analyzer.

Step 01
Configure to your process

We match the sampling and integration to your coarse production stream, particle size and control requirements.

Step 02
Install & integrate

Factory-trained engineers install, integrate with your sample delivery and control system, and train your team on-site.

Step 03
Method & process support

We build the control strategy — gradation and shape limits, alarms and a baseline so the line reacts to real drift.

What the CAMSIZER ONLINE XL measures

Full technical specifications are in the Specifications tab. Key measurement capability:

Parameter CAMSIZER ONLINE XL
Principle Inline dynamic image analysis (coarse)
Measuring range 160 µm – 135 mm
Camera 5 MP high-speed
Parameters 32 morphological parameters (including 3D)
Integration Process loop / bypass; self-cleaning
Weight ~90 kg
Aggregates and construction material gradation monitored inline on the CAMSIZER ONLINE XL
Aggregates and construction material — inline gradation control.
Coarse fertilizer granule size and roundness controlled inline on the CAMSIZER ONLINE XL
Coarse fertilizer — granule size and roundness in real time.
Wood chips and coarse bulk material monitored inline on the CAMSIZER ONLINE XL
Wood chips and coarse bulk — high-throughput inline monitoring.

Typical applications

Where coarse-bulk quality has to be controlled in real time.

Aggregates & construction
Inline gradation control
Coarse fertilizer
Granule size & roundness
Proppants
Inline sphericity & grade
Mining & minerals
Crushed rock & ore
Coarse food & granulates
Large granule QC
Bulk QC
Closed-loop process control

Not sure the CAMSIZER ONLINE XL is the right fit?

Finer inline range, or lab measurement of coarse and fine material.

Tell us your coarse process, throughput and the size and shape you need to control — our applications engineer will confirm whether the CAMSIZER ONLINE XL, the finer ONLINE or a lab analyzer fits, and can trial your material first. Sub-4h reply, NDA standard.

Why source the CAMSIZER ONLINE XL through Additive Plus

  • Authorized US channel — sales, installation, integration and service in one place.
  • Configured to your process — sampling and integration matched to your coarse production stream.
  • Process method development — gradation and shape limits, alarms and a control baseline.
  • Trial measurement before you commit — we characterize your material and model the inline setup. Sub-24h response, NDA standard.
Brand Microtrac
Country of origin Germany
Measurement range 160 µm - 135 mm
Measurement principle Dynamic Image Analysis (ISO 13322-2 & 9276-6)
Measuring time ~ 1 - 5 minutes (depending on application)
Measurement rate > 100 images/s
Sample amount > 2kg (depending on application)
Physical specifications Aluminum and stainless steel
Scale factor (µm/pixel) 160 µm / pixels
Camera pixel layout 2560 x 2048 pixels, 62 fps at max resolution
Light source Stroboscopic light
Electrical 110-230 V / 50-60 Hz
Power consumption Approx. < 100 Watt
Dimensions (H x W x D) 15.74×48.38×64.52 in / 400×1229×1693 mm
Weight approx. 154 lbs / 70 kg

Product videos

Planning coarse inline QC?

Send us your coarse material and process details and we'll model the inline setup, run a trial measurement, and show what real-time gradation and shape control looks like on your line.

Common questions

Don't see yours? Email [email protected] — NDA standard, typical reply within 4 hours.

How does the CAMSIZER ONLINE XL differ from the CAMSIZER ONLINE?
Both bring dynamic image analysis inline for real-time process monitoring. The CAMSIZER ONLINE covers 30 µm to 30 mm; the CAMSIZER ONLINE XL extends the range to coarse material from 160 µm up to 135 mm — aggregates, coarse fertilizer, proppants and mined material. Choose the XL when your production stream is coarse bulk; choose the standard ONLINE for finer granulates. We help you match the model to your particle size.
How does it integrate into a coarse-bulk production line?
The CAMSIZER ONLINE XL integrates with third-party sample-delivery devices to sample representatively from a coarse process stream, on a bypass or in the main flow. A self-cleaning mechanism keeps it running with minimal operator attention despite dusty, abrasive bulk material. We design the sampling and integration so the measurement represents the stream and fits your plant layout and control system.
What does it measure, and can it replace inline sieving?
The CAMSIZER ONLINE XL reports 32 morphological parameters including 3D — size gradation, shape, roundness and surface roughness — continuously, and its results correlate with sieve analysis. That lets you replace slow, intermittent inline sieving or manual sampling with continuous, sieve-comparable measurement, so gradation and shape are controlled in real time rather than checked hours later.
Is there a lab version for at-line or QC work?
Yes. The lab CAMSIZER XL applies the same coarse image-analysis technology at the bench for at-line and QC measurement of samples up to 135 mm. Many operations run a lab CAMSIZER XL for method development and audit measurement alongside a CAMSIZER ONLINE XL for continuous process control. We can quote either or both and align their methods so results agree.
What lead time and support come with the CAMSIZER ONLINE XL?
The CAMSIZER ONLINE XL is configured and integrated to your coarse process, so lead time depends on the sampling, integration and controls — request a current timeline and we confirm it in writing. Installation, integration with your sample delivery and control system, training and a process control strategy are included, backed by application engineering with a sub-4-hour response.

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Order Microtrac CAMSIZER ONLINE XL Inline Size & Shape Analyzer – Coarse Process | 160 µm–135 mm direct, or talk to materials engineer

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