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Dynamic Image Analysis (DIA), Microtrac Particle Characterization, Particle Size & Shape Analysis

Microtrac CAMSIZER XL Particle Size and Shape Analyzer

Size and shape of coarse, dry particles from 160 µm to 135 mm — more than 40 parameters from one run of more than 2 kg, in about one to five minutes.

  • 15 size, 13 shape and 3 surface-roughness parameters, plus density, transparency and 3D
  • High-speed camera, more than 100 images per second, no contact with the sample
  • Installation and on-site training included · free test measurement
  • Configured to order · lead time from 4 weeks

Request a formal quotation →

Prices follow supplier cost and stock availability and are updated regularly. The price you see is today's price — once you order, it's held for 7 days.
Installation + training included Free test measurement
135 mm max particle
40+ parameters
2 kg sample amount
ISO 13322-2 conformant

What your bulk QC lab actually checks

Representative coarse statistics

A wide free-fall stream and 2 kg samples give statistically sound size and shape on aggregates and granules — sieve-comparable, without the time and error of a sieve stack.

An applications engineer on the line

Feed setup, sieve-correlation and shape method development from engineers who run particle characterization in-house.

160 µm–135 mm
Measuring range
40+
Morphology parameters
>100 img/s
Camera
2 kg
Sample amount
ISO 13322-2
DIA standard
About this product
Price

Quoted to your configuration
The price depends on how the sample is introduced and on the accessories your material needs. You receive a formal quotation on our letterhead with configuration, price, payment terms and lead time: the document your purchasing department asks for. Installation and on-site operator training are included in every quotation. Lead time from 4 weeks, depending on the configuration; the quotation gives the date.
What you configure

  • CAMSIZER XL measuring unit — high-speed, high-resolution camera (2560 × 2048 pixels) and stroboscopic light source, more than 100 images per second
  • Sample introduction customized to your material and sample amount
  • Enclosed optical system with a self-cleaning mechanism
  • 2D size and shape evaluation plus the patented 3D measurement
  • Installation and on-site operator training — included in every quotation
Next stepRequest a formal quotation

The test measurement of your material is free: it is run in Microtrac’s US application lab, you get the size and shape report, and we go through it with you before you decide.
160 µm – 135 mmMeasuring range, dry particles, no contact
40+ parameters15 size, 13 shape, 3 surface roughness, plus density, transparency and 3D
More than 2 kgSample amount per run, depending on the application
1–5 minutesTypical measuring time, depending on the application

What the CAMSIZER XL is

The CAMSIZER XL is a dynamic image analyzer from Microtrac for coarse, dry particles from 160 µm to 135 mm. The sample is fed through a measuring zone lit by a stroboscopic light source, and a high-speed, high-resolution camera records more than 100 images per second. Every particle in those images is measured without contact, and one analysis reports more than 40 parameters: size, shape, surface roughness, density, transparency and 3D. Because a run can take more than 2 kg of material, coarse bulk samples are measured in quantities large enough to mean something, in about one to five minutes.

Specifications

Measuring principle Dynamic image analysis (ISO 13322-2 and ISO 9276-6)
Measuring range 160 µm – 135 mm, dry
Measurement parameters 15 size, 13 shape/form, 3 surface roughness, density, transparency, 3D
3D measurement patented, follows ISO 13322-2
Camera 2560 × 2048 pixels, 62 fps at maximum resolution
Measurement rate more than 100 images/s
Light source stroboscopic
Sample amount more than 2 kg, depending on application
Measuring time approx. 1–5 minutes, depending on application
Electrical 110–230 V, 50–60 Hz
Power consumption approx. under 100 W
Construction aluminum and stainless steel
Dimensions (W × H × D) 400 × 1229 × 1693 mm (15.7 × 48.4 × 66.7 in)
Weight approx. 70 kg (154 lb)
Installation and training on site, included in every quotation
Lead time from 4 weeks, depending on configuration

Download: CAMSIZER XL datasheet (PDF)

What it tells you about coarse bulk material

For granules, aggregates and chips, a size cut alone rarely explains why one lot behaves differently from the next. One CAMSIZER XL analysis reports all of this together:

Size 15 size definitions over the full 160 µm – 135 mm range
Shape and form 13 shape and form parameters for each particle
Surface roughness 3 roughness parameters, reported with size and shape
Density and transparency from the same measurement, no second test
3D the patented 3D measurement, following ISO 13322-2

Microtrac names these typical fields: aggregates, building materials and cement, fertilizers, food, geology and mining, glass beads and wood chips.

Built for coarse material in a working lab

Customizable sample introductionThe way the sample is fed is customized to your material and sample amount.
Enclosed optical systemThe optics are enclosed, which reduces downtime for maintenance.
Self-cleaning mechanismThe instrument cleans itself, so operators spend less time cleaning between samples and more time measuring.

Where the XL stops — and what to take instead

The CAMSIZER XL starts at 160 µm. Fine powders — metal AM feedstock among them — belong on the CAMSIZER X2+, which measures from 0.9 µm to 8 mm with air, gravity or wet dispersion. For dry, free-flowing material from 20 µm to 30 mm where you need length, width and thickness of each particle from up to 30 images, there is the CAMSIZER 3D. And if the measurement has to sit in the production line rather than in the lab, look at the CAMSIZER ONLINE XL.

In pictures

Microtrac CAMSIZER XL coarse and bulk particle size and shape analyzer
The CAMSIZER XL — coarse and bulk size-and-shape analysis on a wide free-falling stream.
Cement analyzed for coarse size and shape on the Microtrac CAMSIZER XL
Cement and construction materials — gradation and shape.
Fertilizer granules measured for size and roundness on the Microtrac CAMSIZER XL
Fertilizer granules — size and roundness for free-flowing product.
Wood chips measured for coarse size and shape on the Microtrac CAMSIZER XL
Wood chips and biomass — coarse size and shape at high throughput.

Availability, payment and delivery

Built to orderEach instrument is configured with the sample introduction and accessories for your material. Lead time is from 4 weeks after a confirmed order, depending on the configuration; the quotation states the date in writing.
How you payAsk for a formal quotation on our letterhead and pay against an invoice. We are registered in SAM.gov as a small business, so federal and university purchasing works the usual way.
What arrivesThe instrument with the sample introduction and accessories you ordered. Installation and on-site operator training are included in every quotation and carried out by Microtrac’s US service engineers.

Why buy it through Additive Plus

Authorized Microtrac resellerQuotation, order and delivery handled by one team in California
Installation and training includedSet up on site and your team trained on size and shape reporting — part of every quotation
Free test measurementSend a sample of your material and decide with the report in hand

What usually stops people — and the honest answer

“We have always sieved this material.”The CAMSIZER XL measures every particle without contact and adds shape, roughness, density and transparency, which a sieve stack cannot report. How closely its size result follows your existing sieve curve is best checked on your own material — the test measurement is free.
“Our samples are large.”That is what the XL is for: more than 2 kg per run, depending on the application, in about one to five minutes, at more than 100 images per second.
“Our lab is not a clean room.”Microtrac describes the XL as insensitive to dust, vibration and temperature fluctuations. The optical system is enclosed, the instrument has a self-cleaning mechanism, and it is built of aluminum and stainless steel.
“Will it fit?”Plan for 400 × 1229 × 1693 mm (W × H × D) and about 70 kg, with a 110–230 V supply. The quotation lists everything that ships with your configuration.

Turning measurements into reports? URIQA, an AI research workspace built by materials scientists, keeps analyzer exports, certificates and papers in one project and drafts reports where every number cites its source.

Ready when you are

Brand Microtrac
Country of origin Germany
Measurement range 160 µm - 135 mm
Measurement principle Dynamic Image Analysis (ISO 13322-2 & 9276-6)
Measuring time ~ 1 - 5 minutes (depending on application)
Measurement rate > 100 images/s
Sample amount > 2kg (depending on application)
Physical specifications Aluminum and stainless steel
Scale factor (µm/pixel) 160 µm / pixels
Camera pixel layout 2560 x 2048 pixels, 62 fps at max resolution
Light source Stroboscopic light
Electrical 110-230 V / 50-60 Hz
Power consumption Approx. < 100 Watt
Dimensions (H x W x D) 15.74×48.38×64.52 in / 400×1229×1693 mm
Weight approx. 154 lbs / 70 kg
Want size and shape data first?

Send us a representative sample. The test measurement in Microtrac's US application lab is free, and we go through the results with you.

What our customers say

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Common questions

Don't see yours? Email [email protected] — NDA on request, typical reply within 4 hours.

What size range does the CAMSIZER XL cover, and when should I choose the X2+ instead?
The CAMSIZER XL measures dry particles from 160 µm to 135 mm. The CAMSIZER X2+ covers 0.9 µm to 8 mm. Take the XL for coarse material such as aggregates, building materials, fertilizers, geology and mining samples, glass beads or wood chips; take the X2+ for fine powders, including metal AM feedstock. If your material spans both ranges, send a sample and we look at the result with you.
How does the CAMSIZER XL get representative results on coarse material?
Coarse material needs large samples before the statistics mean anything. The CAMSIZER XL takes more than 2 kg per run, depending on the application, and its high-speed camera records more than 100 images per second, so a measurement still takes only about one to five minutes.
What parameters does the CAMSIZER XL measure?
More than 40 morphological parameters in one analysis: 15 size definitions, 13 shape and form parameters and 3 surface-roughness parameters, plus density, transparency and the patented 3D measurement, which follows ISO 13322-2.
Can the CAMSIZER XL replace sieve analysis?
Dynamic image analysis is used in many labs in place of sieving, and the CAMSIZER XL adds shape and roughness data a sieve cannot give. How closely its size result follows your existing sieve curve depends on the material, so we recommend checking it on your own sample first; the test measurement is free.
Is there an inline version for production monitoring?
Yes. The CAMSIZER ONLINE XL brings coarse image analysis into the production line. The lab CAMSIZER XL is for at-line and QC work; the ONLINE XL is for continuous monitoring in the process. We can quote either.
What lead time and support come with the CAMSIZER XL?
The CAMSIZER XL is configured to order. Lead time is from 4 weeks after a confirmed order, depending on the configuration, and the formal quotation states the date. Installation and on-site operator training by Microtrac's US service engineers are included in every quotation.
How much does a CAMSIZER XL cost?
The price depends on the configuration — mainly the sample introduction and accessories your material needs. Request a formal quotation and you receive configuration, price, payment terms and lead time on our letterhead. Installation and on-site operator training are included in every quotation.
Can I test my material before buying?
Yes, and the test measurement is free. Send a representative sample; it is measured in Microtrac's US application lab and you receive the size and shape report, which we go through with you before you decide.
What space and utilities does the CAMSIZER XL need?
Plan for about 400 × 1229 × 1693 mm (W × H × D) and about 70 kg. It runs on 110–230 V, 50–60 Hz, and draws less than about 100 W.

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