Made to order
- Installation & integration process integration and control-system onboarding
- Control strategy size and shape limits and alarms for your line
Microtrac CAMSIZER ONLINE Inline Particle Size & Shape Analyzer – Real-Time Process | 30 µm–30 mm
Inline dynamic image analysis for real-time particle size and shape — 30 µm to 30 mm, measured continuously in the process stream so you catch and correct drift before it becomes off-spec product.
- ✔ Inline size + shape in real time · 30 µm–30 mm
- ✔ 100–300 images/s (5 MP) · 32 parameters incl. 3D
- ✔ Self-cleaning · integrates into any process loop
- ✔ Lead time: configured to order — request current timeline
What your production line actually checks
Quality, in real time
Continuous inline size and shape means you see a process drift as it happens and correct it — not after a lab result hours later confirms a bad batch.
An applications engineer on the line
Process integration, control strategy and shape method development from engineers who run particle characterization in-house. Sub-4h reply, NDA standard.
The Microtrac CAMSIZER ONLINE is an inline dynamic image analysis system for real-time particle size and shape — 30 µm to 30 mm, measured continuously in the process stream so you catch and correct drift before it becomes off-spec product.

Why production teams choose the CAMSIZER ONLINE
Lab-grade size and shape, in the process, in real time.
Real-time process monitoring
Measures size and shape continuously in the process — not hours later in the lab — so you correct drift before it becomes off-spec product.
Integrates into any loop
Clean integration with third-party sample-delivery devices lets the CAMSIZER ONLINE sit in your process stream, at-line or on a bypass.
Full characterization inline
32 morphological parameters including 3D — size, shape, surface roughness, density and transparency — the same depth as lab image analysis, on the line.
Self-cleaning, low intervention
A self-cleaning mechanism keeps the analyzer running with minimal operator attention in a continuous production environment.
How Additive Plus supports it
A configured, installed and integrated process analyzer — not a boxed instrument.
Configure to your process
We match the sampling and integration to your production stream, particle size and control requirements.
Install & integrate
Factory-trained engineers install, integrate with your sample delivery and control system, and train your team on-site.
Method & process support
We build the control strategy — size and shape limits, alarms and a baseline so the line reacts to real drift.
What the CAMSIZER ONLINE measures
Full technical specifications are in the Specifications tab. Key measurement capability:
| Parameter | CAMSIZER ONLINE |
|---|---|
| Principle | Inline dynamic image analysis |
| Measuring range | 30 µm – 30 mm |
| Camera | 5 MP, 100–300 images/second |
| Parameters | 32 morphological parameters (including 3D) |
| Integration | Process loop / bypass; self-cleaning |
| Weight | ~60 kg |



Typical applications
Where real-time size and shape keep production on spec.
Not sure the CAMSIZER ONLINE is the right fit?
Lab measurement, coarser material, or true 3D shape.
Coarse inlineCAMSIZER ONLINE XLCompare analyzer →
True 3D shapeMicrotrac CAMSIZER 3DCompare analyzer →
Why source the CAMSIZER ONLINE through Additive Plus
- Authorized US channel — sales, installation, integration and service in one place.
- Configured to your process — sampling and integration matched to your production stream.
- Process method development — size and shape limits, alarms and a control baseline.
- Trial measurement before you commit — we characterize your material and model the inline setup. Sub-24h response, NDA standard.
| Brand | Microtrac |
| Country of origin | Germany |
| Measurement range | ONLINE: 30 µm - 30 mm // ONLINE XL: 160 µm - 150 mm |
| Measurement principle | Dynamic Image Analysis (ISO 13322-2 & 9276-6) |
| Type of analysis | Dry analysis of powders, granulates and bulk material |
| Typical analysis time | approx. 5 - 10 minutes (depending on the desired measuring statistics) |
| Detection system | High-speed camera with 100 images per second (each with 5 MP) |
| Electrical | AC input: 100 - 132 VAC (120 VAC model) / 200 - 250 VAC (240 VAC model), 47-63 Hz, single phase |
| Power consumption | Approx. 75 VA maximum |
| Temperature | 10°C to 35°C (50°F to 95°F) |
| Humidity | 20% to 90% RH, non-condensing maximum |
| Storage temperature | -10°C to 50°C (14°F to 122°F) (dry only) |
| Compliance | ISO 13322-2 Dynamic Image Analysis |
| Case material | Stainless steel Epoxy overcoat finish (optional) |
| Sample transport material | Stainless steel |
| Dimensions (H x W x D) | ONLINE: 35 x 55 x 12 in (900 x 1401 x 300 mm) // ONLINE XL: 48 x 67 x 16 in (1229 x 1693 x 400 mm) |
| Weight | ONLINE: 132 lbs (60 kg) // ONLINE XL: 198 lbs (90 kg) |
Product videos
Send us your material and process details and we'll model the inline setup, run a trial measurement, and show what real-time size and shape control looks like on your line.
Common questions
Don't see yours? Email [email protected] — NDA standard, typical reply within 4 hours.
How is the CAMSIZER ONLINE different from a lab CAMSIZER?
How does it integrate into a production line?
What size range and parameters does it cover?
When should I choose the ONLINE XL instead?
What lead time and support come with the CAMSIZER ONLINE?
Place your order, or talk to an engineer first
Order Microtrac CAMSIZER ONLINE Inline Particle Size & Shape Analyzer – Real-Time Process | 30 µm–30 mm direct, or talk to materials engineer