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Dynamic Image Analysis (DIA), Mictrotrac Particle Characterization, Particle Size & Shape Analysis

Microtrac CAMSIZER ONLINE Inline Particle Size & Shape Analyzer – Real-Time Process | 30 µm–30 mm

Inline dynamic image analysis for real-time particle size and shape — 30 µm to 30 mm, measured continuously in the process stream so you catch and correct drift before it becomes off-spec product.

  • ✔ Inline size + shape in real time · 30 µm–30 mm
  • ✔ 100–300 images/s (5 MP) · 32 parameters incl. 3D
  • ✔ Self-cleaning · integrates into any process loop
  • ✔ Lead time: configured to order — request current timeline
Prices follow supplier cost and stock availability and are updated regularly. The price you see is today's price — once you order, it's held for 7 days.
Install + integration included Tailored service plan
30 µm–30 mm measuring range
Real-time inline monitoring
32 parameters
300 img/s camera speed
Built for process control teams

What your production line actually checks

Quality, in real time

Continuous inline size and shape means you see a process drift as it happens and correct it — not after a lab result hours later confirms a bad batch.

An applications engineer on the line

Process integration, control strategy and shape method development from engineers who run particle characterization in-house. Sub-4h reply, NDA standard.

30 µm–30 mm
Measuring range
Real-time
Inline monitoring
32
Parameters (incl. 3D)
100–300 img/s
Camera
Self-cleaning
Low intervention
About this product

The Microtrac CAMSIZER ONLINE is an inline dynamic image analysis system for real-time particle size and shape — 30 µm to 30 mm, measured continuously in the process stream so you catch and correct drift before it becomes off-spec product.

Microtrac CAMSIZER ONLINE inline particle size and shape analyzer in the process
The CAMSIZER ONLINE — lab-grade size and shape measured continuously in the process stream.

Why production teams choose the CAMSIZER ONLINE

Lab-grade size and shape, in the process, in real time.

Real-time process monitoring

Measures size and shape continuously in the process — not hours later in the lab — so you correct drift before it becomes off-spec product.

Integrates into any loop

Clean integration with third-party sample-delivery devices lets the CAMSIZER ONLINE sit in your process stream, at-line or on a bypass.

Full characterization inline

32 morphological parameters including 3D — size, shape, surface roughness, density and transparency — the same depth as lab image analysis, on the line.

Self-cleaning, low intervention

A self-cleaning mechanism keeps the analyzer running with minimal operator attention in a continuous production environment.

How Additive Plus supports it

A configured, installed and integrated process analyzer — not a boxed instrument.

Step 01
Configure to your process

We match the sampling and integration to your production stream, particle size and control requirements.

Step 02
Install & integrate

Factory-trained engineers install, integrate with your sample delivery and control system, and train your team on-site.

Step 03
Method & process support

We build the control strategy — size and shape limits, alarms and a baseline so the line reacts to real drift.

What the CAMSIZER ONLINE measures

Full technical specifications are in the Specifications tab. Key measurement capability:

Parameter CAMSIZER ONLINE
Principle Inline dynamic image analysis
Measuring range 30 µm – 30 mm
Camera 5 MP, 100–300 images/second
Parameters 32 morphological parameters (including 3D)
Integration Process loop / bypass; self-cleaning
Weight ~60 kg
Cement and aggregate gradation monitored inline on the Microtrac CAMSIZER ONLINE
Cement and aggregates — gradation controlled continuously.
Fertilizer granule size and roundness controlled in real time on the CAMSIZER ONLINE
Fertilizer production — granule size and roundness in real time.
Wood chips and biomass monitored inline for size and shape on the CAMSIZER ONLINE
Wood chips and biomass — inline size and shape control.

Typical applications

Where real-time size and shape keep production on spec.

Fertilizer production
Granule size & roundness
Aggregates
Gradation control
Food production
Granulate & grain QC
Chemicals & granulates
Continuous size control
Proppants
Inline sphericity & grade
Bulk QC
Closed-loop process control

Not sure the CAMSIZER ONLINE is the right fit?

Lab measurement, coarser material, or true 3D shape.

Tell us your process, throughput and the size and shape you need to control — our applications engineer will confirm whether the CAMSIZER ONLINE, its coarse ONLINE XL or a lab analyzer fits, and can trial your material first. Sub-4h reply, NDA standard.

Why source the CAMSIZER ONLINE through Additive Plus

  • Authorized US channel — sales, installation, integration and service in one place.
  • Configured to your process — sampling and integration matched to your production stream.
  • Process method development — size and shape limits, alarms and a control baseline.
  • Trial measurement before you commit — we characterize your material and model the inline setup. Sub-24h response, NDA standard.
Brand Microtrac
Country of origin Germany
Measurement range ONLINE: 30 µm - 30 mm // ONLINE XL: 160 µm - 150 mm
Measurement principle Dynamic Image Analysis (ISO 13322-2 & 9276-6)
Type of analysis Dry analysis of powders, granulates and bulk material
Typical analysis time approx. 5 - 10 minutes (depending on the desired measuring statistics)
Detection system High-speed camera with 100 images per second (each with 5 MP)
Electrical AC input: 100 - 132 VAC (120 VAC model) / 200 - 250 VAC (240 VAC model), 47-63 Hz, single phase
Power consumption Approx. 75 VA maximum
Temperature 10°C to 35°C (50°F to 95°F)
Humidity 20% to 90% RH, non-condensing maximum
Storage temperature -10°C to 50°C (14°F to 122°F) (dry only)
Compliance ISO 13322-2 Dynamic Image Analysis
Case material Stainless steel Epoxy overcoat finish (optional)
Sample transport material Stainless steel
Dimensions (H x W x D) ONLINE: 35 x 55 x 12 in (900 x 1401 x 300 mm) // ONLINE XL: 48 x 67 x 16 in (1229 x 1693 x 400 mm)
Weight ONLINE: 132 lbs (60 kg) // ONLINE XL: 198 lbs (90 kg)

Product videos

Planning inline particle QC?

Send us your material and process details and we'll model the inline setup, run a trial measurement, and show what real-time size and shape control looks like on your line.

Common questions

Don't see yours? Email [email protected] — NDA standard, typical reply within 4 hours.

How is the CAMSIZER ONLINE different from a lab CAMSIZER?
The lab CAMSIZER analyzers measure a sample at a bench; the CAMSIZER ONLINE brings the same dynamic image analysis into the process, measuring size and shape continuously from a production stream. That turns particle characterization from an after-the-fact lab check into real-time process control, so you detect and correct drift while product is still being made rather than after a bad batch is complete.
How does it integrate into a production line?
The CAMSIZER ONLINE integrates cleanly with third-party sample-delivery devices, so it can sit on a bypass or in the main stream depending on your process. A self-cleaning mechanism keeps it running with minimal operator intervention. We design the sampling and integration with you so the measurement is representative and the analyzer fits your existing plant layout and control system.
What size range and parameters does it cover?
The CAMSIZER ONLINE measures from 30 µm to 30 mm and reports 32 morphological parameters including 3D — size, shape, surface roughness, density and transparency — using a 5 MP camera at 100–300 images per second. That is lab-grade characterization depth delivered continuously in the process, so your control decisions rest on full shape data, not just a single size number.
When should I choose the ONLINE XL instead?
Choose the CAMSIZER ONLINE for material in the 30 µm to 30 mm range. For coarser production streams — aggregates, coarse fertilizer and bulk up to 135 mm — the CAMSIZER ONLINE XL applies the same inline technology to larger particles. We help you match the model to your particle size and process, and can quote either or a combination for lines that handle both.
What lead time and support come with the CAMSIZER ONLINE?
The CAMSIZER ONLINE is configured and integrated to your process, so lead time depends on the sampling, integration and controls — request a current timeline and we confirm it in writing. Installation, integration with your sample delivery and control system, training and a process control strategy are included, backed by application engineering with a sub-4-hour response.

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