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Ti-6Al-4V Grade 5 Titanium Powder (TC4) | 15–53 µm | LPBF Compatible – 10 kg / 22 lbs

$2,540

High Strength. Lightweight. Aerospace-Ready. Stable, spherical powder for consistent AM processing.

Ti-6Al-4V Grade 5 titanium powder (TC4), 15–53 µm, produced in the USA using EIGA technology. High-performance alloy for additive manufacturing.

  • Technology:

    DED, EBM, Metal LPBF

  • Printing Materials:

    Metal Powders

  • Production Method:

    EIGA (Electrode Induction Gas Atomization)

  • Powder Package:

    10 kg bottle, 5 kg bottle

  • In stock

  • Delivery: 2 Business Days

$2,540

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Order more than 100 kg and get a discount
Quantity, kg Per Bottle 5 kg Per kg
10-100 $2540.00 $254.00
100+ $2290.00 $229.00
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Description

Ti-6Al-4V Grade 5 titanium powder (TC4) is an alpha-beta titanium alloy known for its high specific strength, stiffness, and excellent corrosion resistance. With a melting range of 2,800–3,000°F (1,500–1660°C), it is ideally suited for high-performance applications in aerospace, medical, and industrial sectors.

Manufactured in the USA by Amaero using EIGA Premium atomization technology, this powder delivers high sphericity, low contamination, and consistent particle size distribution. These characteristics ensure reliable flowability, stable melting behavior, and repeatable performance across additive manufacturing processes.

Ti-6Al-4V Grade 5 shares its base composition with Grade 23 (ELI), with the key difference being oxygen content. While Grade 23 offers improved ductility and fracture toughness for medical and LPBF applications, Grade 5 is typically preferred for Electron Beam Melting (EBM) and high-strength structural components.

Available in multiple particle size distributions, including 15–53 µm, this powder is optimized for LPBF, EBM, DED, and other advanced manufacturing technologies.

Chemical Composition

Element Grade 5 (wt%) Element Grade 5 (wt%)
Titanium (Ti) Balance Carbon (C) ≤ 0.08
Aluminum (Al) 5.50 – 6.75 Nitrogen (N) ≤ 0.05
Vanadium (V) 3.50 – 4.50 Hydrogen (H) ≤ 0.015
Iron (Fe) ≤ 0.30 Yttrium (Y) ≤ 0.005
Oxygen (O) ≤ 0.20 Others (total) ≤ 0.40

machine type:

LPBF, by request – EBM, DED

Key Performance Benefits

  • High strength-to-weight ratio
  • Excellent fatigue and fracture resistance
  • Superior corrosion resistance
  • Stable powder behavior for repeatable AM results
  • Suitable for high-temperature and structural applications

Typical Applications

  • Aerospace structural components
  • Gas turbine and engine parts
  • Medical implants (alternative to Grade 23)
  • Lightweight high-performance components
  • Automotive and motorsport parts

industries

Automotive / Industrial /  Medical / Aerospace / Energy

  • Brand Amaero
  • Technology DED, EBM, Metal LPBF
  • Powder Package 10 kg bottle, 5 kg bottle
  • PSD (particle size distribution) 15–53 μm
  • Printing Materials Metal Powders
  • Material Ti-6Al-4V Grade 5 (TC4)
  • Country of origin USA
  • Production Method EIGA (Electrode Induction Gas Atomization)

Materials

High sphericity and controlled morphology AM Titanium Powder.

  • Ti-6Al-4V Grade 5 (TC4) Ti-6Al-4V Grade 5 (TC4)

Frequently asked questions

What is Ti64 titanium powder?

Ti64, or Ti-6Al-4V ELI, is a high-performance titanium alloy powder. A high-strength alpha-beta titanium alloy widely used in additive manufacturing for structural and high-performance applications.

Is this powder suitable for LPBF or mainly for EBM?

Ti-6Al-4V Grade 5 can be used in both LPBF and EBM. However, it is more commonly selected for EBM due to its higher oxygen content, while Grade 23 (ELI) is often preferred for LPBF when higher ductility is required.

What is the advantage of EIGA-produced titanium powder?

EIGA (Electrode Induction Gas Atomization) produces highly spherical powder with very low contamination levels. This results in better flowability, more stable builds, and reduced risk of inclusions compared to some other atomization methods

How consistent is the powder from batch to batch?

The powder is produced under tightly controlled conditions in the USA, ensuring consistent chemistry, particle size distribution, and repeatable performance across batches—critical for production environments.

Can I use this powder for aerospace-qualified parts?

Yes. Ti-6Al-4V Grade 5 is widely used in aerospace applications. However, final qualification depends on your process parameters, machine setup, and certification requirements.

What particle size should I choose for my machine?

15–53 µm is a versatile range suitable for many LPBF systems. For EBM or DED, coarser distributions may be preferred. We can help match PSD to your specific machine and application.

How does this compare to Grade 23 (ELI)?

Grade 5 offers higher strength, while Grade 23 has lower oxygen content, giving it better ductility and fracture toughness. Grade 23 is typically used in medical and critical LPBF applications.

Is the powder ready to use, or does it require conditioning?

The powder is delivered ready for use. Standard handling practices (dry storage, sieving if required by your process) are recommended to maintain performance.

What industries typically use this material?

Aerospace, defense, medical, and high-performance industrial sectors where strength, weight reduction, and corrosion resistance are critical.

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